A simple and efficient technique for large-area manufacturing of concave microlens arrays (MLAs) on silica glasses with femtosecond (fs)-laser-enhanced chemical wet etching is demonstrated. By means of fs laser in situ irradiations followed by the hydrofluoric acid etching process, large area close-packed rectangular and hexagonal concave MLAs with diameters less than a hundred of micrometers are fabricated within a few hours. The fabricated MLAs exhibit excellent surface quality and uniformity. In contrast to the classic thermal reflow process, the presented technique is a maskless process and allows the flexible control of the size, shape and the packing pattern of the MLAs by adjusting the parameters such as the pulse energy, the number of shots and etching time.
In nature, reflecting superposition compound eyes (RSCEs) found in shrimps, lobsters and some other decapods are extraordinary imaging systems with numerous optical features such as minimum chromatic aberration, wide-angle field of view (FOV), high sensitivity to light and superb acuity to motion. Here, we present life-sized, large-FOV, wide-spectrum artificial RSCEs as optical imaging devices inspired by the unique designs of their natural counterparts. Our devices can form real, clear images based on reflection rather than refraction, hence avoiding chromatic aberration due to dispersion by the optical materials. Compared to imaging at visible wavelengths using conventional refractive lenses of comparable size, our artificial RSCEs demonstrate minimum chromatic aberration, exceptional FOV up to 165° without distortion, modest aberrations and comparable imaging quality without any post-image processing. Together with an augmenting cruciform pattern surrounding each focused image, our large-FOV, wide-spectrum artificial RSCEs possess enhanced motion-tracking capability ideal for diverse applications in military, security, medical imaging and astronomy.
This work reveals a cost-efficient and flexible approach to various microlens arrays on polymers, which is essential to micro-optics elements. An 800-nm femtosecond laser is employed to control the hydrofluoric (HF) acid etching process on silica glasses, and concave microstructures with smooth curved surfaces are produced by this method. Then, the micro-structured glass templates can serve as molds for replicating microlenses on polymers. In this paper, a high-ordered microlens array with over 16,000 hexagonal-shaped lenses is fabricated on poly (dimethyl siloxane) [PDMS], and its perfect light-gathering ability and imaging performance are demonstrated. The flexibility of this method is demonstrated by successful preparation of several concave molds with different patterns which are difficult to be obtained by other methods. This technique provides a new route to small-scaled, smooth and curved surfaces which is widely used in micro-optics, biochemical analysis and superhydrophobic interface.
The ability to acquire images under low-light conditions is critical for many applications. However, to date, strategies toward improving low-light imaging primarily focus on developing electronic image sensors. Inspired by natural scotopic visual systems, we adopt an alloptical method to significantly improve the overall photosensitivity of imaging systems. Such optical approach is independent of, and can effectively circumvent the physical and material limitations of, the electronics imagers used. We demonstrate an artificial eye inspired by superposition compound eyes and the retinal structure of elephantnose fish. The bioinspired photosensitivity enhancer (BPE) that we have developed enhances the image intensity without consuming power, which is achieved by three-dimensional, omnidirectionally aligned microphotocollectors with parabolic reflective sidewalls. Our work opens up a previously unidentified direction toward achieving high photosensitivity in imaging systems.bioinspired optical devices | low-light imaging | microopto-electromechanical systems | femtosecond laser micromachining | low aberrations
A biologically inspired compound-eye structure, which composes of ~5,867 honeycomb-patterned microlenses, was fabricated on a hemispherical shell. The fabrication process was simple and low-cost, which involves a femtosecond laser-enhanced wet etching and casting process followed by a thermomechanical process to convert the film into a hemispherical surface. By optimizing the parameters of thermomechanical process to form the curvilinear surface, the experimental result shows that the microlenses are omnidirectionally aligned on the dome with lens diameters of ~85 µm and the angle between two lens of ~2°, and the individual microlenses have rudimentary focusing and imaging properties. The artificial compound-eye structure fabricated by this method has great potential applications in scale-invariant processing, robot vision, and fast motion detection.
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