A micro-/nanoscale hierarchical rough structure inspired by the underwater superaerophobicity of fish scales was fabricated by ablation of a silicon surface by a femtosecond laser. The resultant silicon surface showed superhydrophilicity in air and became superaerophobic after immersion in water. Additionally, inspired by the underwater superaerophilicity of lotus leaves, we showed that the polydimethylsiloxane surface after femtosecond laser ablation exhibits superhydrophobicity in air and becomes superaerophilic in water. The underwater superaerophobic surface showed excellent antibubble ability, whereas the underwater superaerophilic surface could absorb and capture air bubbles in a water medium. The experimental results revealed that the in-air superhydrophilic surface generally shows superaerophobicity in water and that the in-air superhydrophobic surface generally shows underwater superaerophilicity. An underwater superaerophobic porous aluminum sheet with through microholes was prepared, and this sheet was able to intercept underwater bubbles and further remove bubbles from water. In contrast, the underwater superaerophilic porous polytetrafluoroethylene sheet could allow the bubbles to pass through the sheet. We believe that these results are highly significant for providing guidance to researchers and engineers for obtaining excellent control of bubbles' behavior on a solid surface in a water medium.
A fast and single-step process is developed for the fabrication of low-cost, high-quality, and large-area concave microlens arrays (MLAs) by the high-speed line-scanning of femtosecond laser pulses. Each concave microlens can be generated by a single laser pulse, and over 2.78 million microlenses were fabricated on a 2 × 2 cm(2) polydimethylsiloxane (PDMS) sheet within 50 min, which greatly enhances the processing efficiency compared to the classical laser direct writing method. The mechanical pressure induced by the expansion of the laser-induced plasmas as well as a long resolidifing time is the reason for the formation of smooth concave spherical microstructures. We show that uniform microlenses with different diameters and depths can be controlled by adjusting the power of laser pulses. Their high-quality optical performance is also demonstrated in this work.
A simple and efficient technique for large-area manufacturing of concave microlens arrays (MLAs) on silica glasses with femtosecond (fs)-laser-enhanced chemical wet etching is demonstrated. By means of fs laser in situ irradiations followed by the hydrofluoric acid etching process, large area close-packed rectangular and hexagonal concave MLAs with diameters less than a hundred of micrometers are fabricated within a few hours. The fabricated MLAs exhibit excellent surface quality and uniformity. In contrast to the classic thermal reflow process, the presented technique is a maskless process and allows the flexible control of the size, shape and the packing pattern of the MLAs by adjusting the parameters such as the pulse energy, the number of shots and etching time.
This paper presents a one-step method to fabricate superhydrophobic surfaces with extremely controllable adhesion based on PDMS microwell arrays. The microwell array structures are rapidly produced on PDMS films by a point-by-point femtosecond laser scanning process. The as-prepared superhydrophobic surfaces show water controllable adhesion that ranges from ultrahigh to ultralow by adjusting the extent of overlap of the adjacent microwells, on which the sliding angle can be controlled from 180° (a water droplet can not slide down even when the as-prepared surface is turned upside down) to 3°. A "micro-airbag effect" is introduced to explain the adhesion transition phenomenon of the microwell array structures. This work provides a facile and promising strategy to fabricate superhydrophobic surfaces with controllable adhesion.
The natural compound eye is a striking imaging device with a wealth of fascinating optical features such as a wide field of view (FOV), low aberration, and high sensitivity. Dragonflies in particular possess large, sophisticated compound eyes that exhibit high resolving power and information‐processing capacity. Here, a large‐scale artificial compound eye inspired by the unique designs of natural counterparts is presented. The artificial compound eye is created by a high‐efficiency strategy that combines single‐pulse femtosecond laser wet etching with thermal embossing. These eyes have a macrobase diameter of 5 mm and ≈30 000 close‐packed ommatidia with an average diameter of 24.5 μm. Moreover, the optical properties of the artificial compound eyes are investigated; the results confirm that the eye demonstrates advanced imaging quality, an exceptionally wide FOV of up to 140°, and low aberration.
In this paper, we present a new approach to the tunable adhesive superhydrophobic surfaces consisting of periodic hydrophobic patterns and superhydrophobic structures by femtosecond (fs) laser irradiation on silicon. The surfaces are composed of periodic hydrophobic patterns (triangle, circle, and rhombus) and superhydrophobic structures (dual-scale spikes induced by a fs laser). Our results reveal that the adhesive forces of as-prepared surfaces can be tuned by varying the area ratio (AR(s-h)) of superhydrophobic domain to hydrophobic domain, thus resulting in tunable static and dynamic wettabilities. By increasing AR(s-h), (i) the static wetting property, which is characterized by the minimum water droplet volume that enables a droplet to land on the surface, can be tailored from 1 μL to 9 μL; (ii) the sliding angle can be flexibly adjusted, ranging from >90° (a droplet cannot slide off when the sample is positioned upside down) to 5°; and (iii) the droplet rebound behaviors can be modulated from partial rebound to triple rebound. In addition, the Cassie-Baxter model and the sliding angle model are used to speculate the contact angles and sliding angles to provide potentially theoretical models to design slippery-to-sticky superhydrophobic surfaces. The tunable adhesive superhydrophobic surfaces achieved by fs laser microfabrication may be potentially used in microfluidic systems to modulate the mobility of liquid droplets.
Separating the mixture of water and oil by the superhydrophobic porous materials has attracted increasing research interests; however, the surface microstructures and chemical composition of those materials are easily destroyed in a harsh environment, resulting in materials losing the superhydrophobicity as well as the oil/water separation function. In this paper, a kind of rough microstructures was formed on polytetrafluoroethylene (PTFE) sheet by femtosecond laser treatment. The rough surfaces showed durable superhydrophobicity and ultralow water adhesion even after storing in various harsh environment for a long time, including strong acid, strong alkali, and high temperature. A penetrating microholes array was further generated on the rough superhydrophobic PTFE film by a subsequent mechanical drilling process. The resultant sample was successfully applied in the field of oil/water separation due to the inverse superhydrophobicity and superoleophilicity. The designed separation system is also very efficient to separate the mixtures of oil and corrosive acid/alkali solutions, exhibiting the strong potential for practical application.
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