Tooth enamel is inherently weak, with fracture toughness comparable with glass, yet it is remarkably resilient, surviving millions of functional contacts over a lifetime. We propose a microstructural mechanism of damage resistance, based on observations from ex situ loading of human and sea otter molars (teeth with strikingly similar structural features). Section views of the enamel implicate tufts, hypomineralized crack-like defects at the enamel-dentin junction, as primary fracture sources. We report a stabilization in the evolution of these defects, by ''stress shielding'' from neighbors, by inhibition of ensuing crack extension from prism interweaving (decussation), and by self-healing. These factors, coupled with the capacity of the tooth configuration to limit the generation of tensile stresses in largely compressive biting, explain how teeth may absorb considerable damage over time without catastrophic failure, an outcome with strong implications concerning the adaptation of animal species to diet. dental enamel ͉ evolutionary biology ͉ fracture ͉ microstructure ͉ tufts

In this article, we review recent advances in the understanding and analysis of damage initiation and evolution in laminate structures with brittle outerlayers and compliant sublayers in concentrated loading. The relevance of such damage to lifetime-limiting failures of engineering and biomechanical layer systems is emphasized. We describe the results of contact studies on monolayer, bilayer, trilayer, and multilayer test specimens that enable simple elucidation of fundamental damage mechanics and yet simulate essential function in a wide range of practical structures. Damage processes are observed usingpost mortem(“bonded-interface”) sectioning and directin situviewing during loading. The observations reveal a competition between damage modes in the brittle outerlayers—cone cracks or quasiplasticity at the top (near-contact) surfaces and laterally extending radial cracks at the lower surfaces. In metal or polymeric support layers, yield or viscoelasticity can become limiting factors. Analytical relations for the critical loads to initiate each damage mode are presented in terms of key system variables: geometrical (layer thickness and indenter radius); material (elastic modulus, strength and toughness of brittle components, hardness of deformable components). Such relations provide a sound physical basis for the design of brittle layer systems with optimal damage thresholds. Other elements of the damage process—damage evolution to failure, crack kinetics (and fatigue), flaw statistics, and complex (tangential) loading—are also considered.

Mammalian tooth enamel is often chipped, providing clear evidence for localized contacts with large hard food objects. Here, we apply a simple fracture equation to estimate peak bite forces directly from chip size. Many fossil hominins exhibit antemortem chips on their posterior teeth, indicating their use of high bite forces. The inference that these species must have consumed large hard foods such as seeds is supported by the occurrence of similar chips among known modern-day seed predators such as orangutans and peccaries. The existence of tooth chip signatures also provides a way of identifying the consumption of rarely eaten foods that dental microwear and isotopic analysis are unlikely to detect.

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A serious drawback of veneering porcelains is a pronounced susceptibility to chipping. Glass-infiltrated dense zirconia structures can now be produced with esthetic quality, making them an attractive alternative. In this study, we examined the hypothesis that such infiltrated structures are much more chip-resistant than conventional porcelains, and at least as chip-resistant as non-infiltrated zirconia. A sharp indenter was used to produce chips in flat and anatomically correct glass-infiltrated zirconia crown materials, and critical loads were measured as a function of distance from the specimen edge (flat) or side wall (crown). Control data were obtained on zirconia specimens without infiltration and on crowns veneered with porcelains. The results confirmed that the resistance to chipping in graded zirconia is more than 4 times higher than that of porcelain-veneered zirconia and is at least as high as that of non-veneered zirconia.

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