In this work we reported a novel graphite doped conductive magnetorheological plastomer (GMRP) with magnetic field dependent electro-conductivity. The conductivity of the GMRPs increased by increasing the content of the graphite particles, while it decreased with the graphite size. When the graphite content reached 15 wt%, the conductivity of GMRPs is approximately 10 000 times higher than the non-doped MRP. Because the iron particles in the GMRPs were magnetic, the conductivity of the GMRPs was magnetically sensitive. Upon applying a 780 mT magnetic field, the electric conductivity could increase about 1000 times larger than the one under zero magnetic field. A particle-particle resistance model was developed to investigate the influence of the magnetic field and graphite doping on the conductivity, and the fitting curve matched the experimental results very well. Finally, a magnetically controllable on-off switch based on GMRPs was proposed and its working mechanism was discussed.

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This work reported a simulation study on the optimal diameter (D) and wall thickness (H) of hollow Fe3O4 microspheres to improve the magnetorheological (MR) effect. Modified formulae for the magnetic dipolar force, van der Waals force, and hydrodynamic drag force were employed in the simulation model. Typical evolution of shear stress and microstructures in steady shear flow was obtained. The shear stress-strain curve was divided into linear, fluctuant, and homeostasis regions, which were related to the inclination of particle chains and the lateral aggregation. For hollow Fe3O4 microspheres with different diameters and wall thicknesses, the shear stress curves collapsed onto a quadratic master curve. The best wall thickness was H = 0.39D for a 20 wt% MR fluid and H = 0.35D for a 40 wt% MR fluid, while the optimal diameter was D = 1000 nm and D = 100 nm, respectively. The maximum shear stress of the 40 wt% MR fluid was twice that of the 20 wt% MR fluid. The change of shear stress was due to the competition that results among the magnetic interaction, number of neighbors, tightness, and orientation of the particle chains. Simulated dimensionless viscosity data as a function of Mason number for various diameters, wall thicknesses, and weight fractions collapsed onto a single master curve. The simulated shear stress under both a magnetic field and shear rate sweep matched well with experiments.

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In this study, the normal stress in magnetorheological polymer gel (MRPG) under large amplitude oscillatory shear was investigated using experiments and particle-level simulations. Under large amplitude oscillatory shear, an intensely oscillating normal stress was measured with a period of exactly half the strain period. As the amplitude of the strain increased, the peak of the normal stress increased and the trough decreased. Changes in the normal stress were mainly caused by two factors: the Poynting effect, in which shear produces a normal force perpendicular to the shear direction, and magnetic-induced normal stress, which changes with the particle structure. In MRPG, both effects are related to the particle structure. The particle structure in MRPG with different strain was calculated and the simulation results show that the amplitude of the structural strain in oscillatory shearing is less than that of the applied strain. Additionally, a phase difference was observed between the structural strain and the applied strain. Based on the calculated particle structure, the change in the normal stress was obtained and found to agree well with the experimental results.

An abrupt drop phenomenon of magneto-induced normal stress of magnetorheological plastomer is reported and a microstructure dependent slipping hypothesis is proposed to interpret this interesting behavior. For polyurethane based magnetorheological plastomer sample with 70 wt.% carbonyl iron powder, the magneto-induced normal stress can reach to as high as 60.2 kPa when a 930 mT magnetic field is suddenly applied. Meanwhile, the normal stress shows unpredicted abrupt drop. Particle dynamics is used to investigate the physical generating mechanism of normal stress. The simulation result agrees well with the experimental result, indicating that the interior microstructure of iron particle aggregation plays a crucial role to the normal stress.