It is shown that narrowband one‐dimensional photonic crystals can be fabricated from polymeric materials using laboratory scale layer‐multiplying coextrusion technology. The tuning of the photonic bandgap is demonstrated with films that selectively filter different regions of the visible electromagnetic spectrum. The layer uniformity of the photonic crystals is evaluated by comparing the measured UV‐vis transmission spectra with model simulations, and is independently confirmed with atomic force microscopy. Assemblies of alternating polystyrene and poly(methyl methacrylate) layers exhibit a narrow reflection band with close to 100% reflection in good agreement with the prediction for uniform layers. The flexibility of the process is demonstrated by the fabrication of elastomeric one‐dimensional photonic crystals. It is anticipated that this technology will enable the rapid and facile realization of new polymeric optical devices.magnified image
We have assembled and studied melt-processed all-polymer lasers comprising distributed Bragg reflectors that were fabricated in large sheets using a co-extrusion process and define the cavities for dye-doped compression-molded polymer gain core sheets. Distributed Bragg reflector (DBR) resonators consisting of 128 alternating poly(styrene) (PS) and poly(methyl methacrylate) (PMMA) layers were produced by multilayer co-extrusion. Gain media were fabricated by compression-molding thermoplastic host poly notmers doped with organic laser dyes. Both processing methods can be used in high-throughput roll-to-roll manufacturing. Optically pumped DBR lasers assembled from these components display single and multimode lasing in the reflection band of the resonators, with a slope efficiency of nearly 19% and lasing thresholds as low as 90microJ/cm(2). The lasing wavelength can be controlled via the layer thickness of the DBR resonator films, and variation of the laser dye. Studies of threshold and efficiency are in agreement with models for end-pumped lasers.
Polymeric sensors on fabrics have vast potential toward the development of versatile applications, particularly when the ready-made wearable or fabric can be directly coated. However, traditional coating approaches, such as solution-based methods, have limitations in achieving uniform and thin films because of the poor surface wettability of fabrics. Herein, to realize a uniform poly(3,4-ethylenedioxythiophene) (PEDOT) layer on various everyday fabrics, we use oxidative chemical vapor deposition (oCVD). The oCVD technique is a unique method capable of forming patterned polymer films with controllable thicknesses while maintaining the inherent advantages of fabrics, such as exceptional mechanical stability and breathability. Utilizing the superior characteristics of oCVD PEDOT, we succeed in fabricating blood pressure-and respiratory rate-monitoring sensors by directly depositing and patterning PEDOT on commercially available disposable gloves and masks, respectively. Those results are expected to pave efficient and facile ways for skin-compatible and affordable sensors for personal health care monitoring.
We have fabricated and studied mechanically tunable elastomer dye lasers constructed in large area sheets by a single-step layer-multiplying co-extrusion process. The laser films consist of a central dye-doped (Rhodamine-6G) elastomer layer between two 128-layer distributed Bragg reflector (DBR) films comprised of alternating elastomer layers with different refractive indices. The central gain layer is formed by folding the coextruded DBR film to enclose a dye-doped skin layer. By mechanically stretching the elastomer laser film from 0% to 19%, a tunable miniature laser source was obtained with ~50 nm continuous tunability from red to green. Optically pumped by a frequency-doubled Nd:YAG laser, the elastomer laser showed a lasing threshold of 0.9 mJ/cm 2 at 600 nm.
We report the self-polarization alignment without external poling in spin-coated poly(vinylidene fluoride-co-trifluoroethylene), P(VDF-TrFE), thin films on transparent and flexible substrates. Piezoresponse force microscopy (PFM) allows the quantitative analysis of preferentially aligned polarization in the ferroelectric thin films. We found that as-received P(VDF-TrFE) thin films on transparent poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) electrodes showed stronger self-polarization alignment than those on indium-tin oxide (ITO) electrodes. The relative ratios for the aligned polarization per unit volume on PEDOT:PSS and ITO electrodes were 18.6% and 4%, respectively.
Polymers are receiving considerable attention as components in novel optical systems because of the tailored functionality, ease of manufacturing, and relatively low cost. The processing of layered polymeric systems by coextrusion is a method to produce films comprising hundreds to thousands of alternating layers in a single, one-step roll-to-roll process. Several layered polymer optical systems have been fabricated by coextrusion, including gradient refractive index lenses, tunable refractive index elastomers, photonic crystals, and mechanically tunable photonic crystals. Layered polymeric optical systems made by coextrusion can also incorporate active components such as photoreactive additives for multilayered patterning and laser dyes for all-polymer laser systems. Coextrusion is a process which allows for the flexible design of polymeric optical systems using layers with thickness spanning the nanoscale to the microscale.
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