Plant cell walls form an organic complex composite material that fulfils various functions. The hierarchical structure of this material is generated from the integration of its elementary components. This review provides an overview of wood as a composite material followed by its deconstruction into fibres that can then be incorporated into biobased composites. Firstly, the fibres are defined, and their various origins are discussed. Then, the organisation of cell walls and their components are described. The emphasis is on the molecular interactions of the cellulose microfibrils, lignin and hemicelluloses in planta. Hemicelluloses of diverse species and cell walls are described. Details of their organisation in the primary cell wall are provided, as understanding of the role of hemicellulose has recently evolved and is likely to affect our perception and future study of their secondary cell wall homologs. The importance of the presence of water on wood mechanical properties is also discussed. These sections provide the basis for understanding the molecular arrangements and interactions of the components and how they influence changes in fibre properties once isolated. A range of pulping processes can be used to individualise wood fibres, but these can cause damage to the fibres. Therefore, issues relating to fibre production are discussed along with the dispersion of wood fibres during extrusion. The final section explores various ways to improve fibres obtained from wood.

Removing water from wood is a critical requirement for applications in building and construction and for chemical modifications. Normally, green radiata pine (Pinus radiata D. Don) timber, with a moisture content (MC) range at harvest between 150% and 200%, is kiln dried to below fiber saturation point (FSP) to 10–14% MC. In the present work, a physical-chemical-mechanical dewatering process is presented, which involves pressure cycling with supercritical CO2 to remove water to near the FSP. When the CO2 was cycled from ∼4 MPa into the supercritical state, at pressures up to 20 MPa, specimens of cross-sectional dimensions of up to 52 mm were successfully dewatered from a MC of 174%, typical of the green state, to approximately 39% in seven cycles. The specimens with the smallest cross-sectional dimensions dewatered more slowly than the larger specimens. Preheating the green wood before loading it into the dewatering vessel increased the rate of dewatering. The final MCs were similar in all experiments and were independent of specimen dimension (15–52 mm) or preheating temperature between 40°C and 60°C. Pressure-temperature phase diagrams show that it is necessary to compress the CO2 to the supercritical state for efficient dewatering. Diffusion rates and solubility of CO2 in sap were important, but channel opening within specimens was proposed to be a critical factor in the dewatering process. The reason why pressure-based experiments remove water from wood to an MC greater than the established FSP of 30% is not yet clear.

Collapse-prone timbers such as species of Eucalyptus are poorly utilised due to low conversion rates that necessitate long pre-drying times. A supercritical CO 2 lumen water expulsion pre-treatment prior to kiln drying is proposed to bypass lengthy pre-drying. After drying (air, kiln or oven drying), shrinkage, collapse, washboard depression and checking of Eucalyptus nitens were determined using image analysis of 0.8 mm thick wafers and 5 mm thick biscuits. Lumen water expulsion-kiln drying reduced collapse by 75% and washboard depression by 71%, compared to drying from green. As water is removed from the water conductive tissue (vessels, rays, and fibre-tracheids) by lumen water expulsion, the water column is broken throughout the specimen, thereby disrupting the development of meniscus-induced water tension as subsequent drying occurs. Remaining water is proposed to reside in the non-water-conductive fibre tissue. If the process can be applied on large scale to Eucalyptus nitens, there is the opportunity for higher conversion rates to increase the commercial viability of solid wood products.Publisher's Note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

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