The effects of silicon dioxide addition on the sintering, microstructure and microwave dielectric properties of Ca-Al-B-Si-O glass/Al2O3 composites were investigated. Results show that: Increasing the silicon dioxide content in the glass leads to the corresponding rise of bulk density, dielectric constant of the LTCC materials and the decrease of its dielectric loss and porosity. A bulk density of 2.92 g·cm-3, a porosity of 0.2%, aεr value of 7.11 and a tan δ value of 0.00096(measured at 10 MHz) are obtained for 68 wt% silicon dioxide of the samples sintered at 875°C for 30 min.
CaO-B2O3-SiO2 glass ceramics were prepared by powders of different particle sizes. The relationship between CBS powder characteristics and structures was studied by XRD and SEM, and the effect of powder characteristics on sintering properties, dielectric properties at 10GHz, thermal properties (CTE) were investigated to obtain low-temperature sintered glass ceramics. The results showed that the median particle size of glass powders reduced, sintered temperature and apparent porosity decreased. But at the same time, bulk density and thermal expansivity increased. The sample with the powders of D50=2.34μm could be sintered at 850 with the density about 2.615g•cm-3 and the water absorption about 0.16%. Having a dielectric constant of 6.16 and a dielectric loss of 1.9×10-3 at 9.98GHz, the sintered sample could satisfy the requirements of the substrate materials used in LTCC in some fields.
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