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Cutting temperature and heat generated at the tool-chip interface during high speed machining operations have been recognized as major factors that influence tool performance and workpiece geometry or properties. This paper presents an experimental setup able to determine the temperature field in the cutting zone, during an orthogonal machining operation with 42 CrMo 4 steel. The machining was performed with a gas gun, using standard carbide tools TiCN coated and for cutting speeds up to 50 ms -1 . The technique of temperature measurement was developed on the principle of pyrometry in the visible spectral range by using an intensified CCD camera with very short exposure time and interference filter at 0.8 µm. Temperature gradients were obtained in an area close to the cutting edge of the tool, along the secondary shear zone. Effects of the cutting speed and the chip thickness on the temperature profile in the chip were determined. Maximum chip temperature of about 825 °C was found, for cutting speed close to 20 ms -1 , located at a distance of 300 µm of the tool tip. It was established that this experimental arrangement is quite efficient and can provide fundamental data on the temperature field in materials during orthogonal high speed machining.

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An experimental method is presented in this paper to measure flash temperatures of sliding surfaces. High sliding velocities are reached by using a ballistic setup equipped with a high speed camera. The temperature field on the friction surface was recorded during the process. Tests were conducted under dry sliding conditions by using an identical material for the rubbing bodies, which are of middle hard steel (C22). Experiments showed that the temperature distribution generated by frictional heating is made up of small hot spots that correspond to the friction of asperities located on the sliding surface during very short time. Deduced from observations, maximum local surface temperatures can exceed about 1100 • C around an area less than 100 m in diameter.

During the cutting process, the temperature field in the chip is measured by using the principle of pyrometry in the visible spectral range. The mechanical device developed to reproduce orthogonal cutting conditions and to reach very high cutting speed (up to 120 m/s) is used for a range of velocities from 10 to 70 m/s. The presented experimental results concern two materials chosen following the form of chip generated: a low carbon steel (C15) and a low alloyed medium carbon steel (42CrMo4). The performances of the measurement setup are completed by the possibility of recording real time photographs of the chip formation. These records make the analysis of temperature maps easier and allow specific parameters as the contact length at the tool-chip interface or the shear angle to be determined. The non-uniform heating in the chip is emphasized by the presence of a maximal temperature area. The temperature fields measured for a cutting speed around 20 m/s present maximums of 870 1C for 42CrMo4 and 630 1C for C15 located near the tool-chip interface. The effects of cutting velocity on the maximum temperature value in the chip and the location of this heat zone are presented. This maximum increases with the cutting velocity contrary to its location which presents few variations. The experimental results are compared with an analytical approach. r

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