A surface with large reflection variations represents one of the biggest challenges for optical 3D shape measurement. In this work, we propose an alternative hybrid 3D shape measurement approach, which combines the high accuracy of fringe projection profilometry (FPP) with the robustness of laser stripe scanning (LSS). To integrate these two technologies into one system, first, we developed a biaxial Microelectromechanical Systems (MEMS) scanning micromirror projection system. In this system, a shaped laser beam serves as a light source. The MEMS micromirror projects the laser beam onto the object surface. Different patterns are produced by controlling the laser source and micromirror jointly. Second, a quality wised algorithm is delivered to develop a hybrid measurement scheme. FPP is applied to obtain the main 3D information. Then, LSS helps to reconstruct the missing depth guided by the quality map. After this, the data fusion algorithm is used to merge and output complete measurement results. Finally, our experiments show significant improvement in the accuracy and robustness of measuring a surface with large reflection variations. In the experimental instance, the accuracy of the proposed method is improved by 0.0278 mm and the integrity is improved by 83.55%.
In traditional laser-based 3D measurement technology, the width of the laser stripe is uncontrollable and uneven. In addition, speckle noise in the image and the noise caused by mechanical movement may reduce the accuracy of the scanning results. This work proposes a new multiple laser stripe scanning profilometry (MLSSP) based on microelectromechanical systems (MEMS) scanning mirror which can project high quality movable laser stripe. It can implement full-field scanning in a short time and does not need to move the measured object or camera. Compared with the traditional laser stripe, the brightness, width and position of the new multiple laser stripes projected by MEMS scanning mirror can be controlled by programming. In addition, the new laser strip can generate high-quality images and the noise caused by mechanical movement is completely eliminated. The experimental results show that the speckle noise is less and the light intensity distribution is more even. Furthermore, the number of pictures needed to be captured is significantly reduced to 1/N (N is the number of multiple laser stripes projected by MEMS scanning mirror) and the measurement efficiency is increased by N times, improving the efficiency and accuracy of 3D measurement.
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