Both
polymeric pour point depressants (PPDs) and asphaltenes can
improve the flowability of waxy oils. However, the effect of polymeric
PPDs together with asphaltenes on the flowability of waxy oils is
not clear. In this paper, the synergistic effect of ethylene–vinyl
acetate (EVA) PPD (100 ppm) and resin-stabilized asphaltenes (0.75
wt %) on the flow behavior of model waxy oils (10–20 wt % wax
content) was investigated through rheological tests, DSC analysis,
microscopic observation, and asphaltenes precipitation tests. The
results showed that the asphaltenes disperse well in the xylene/mineral
oil solvent as small aggregates (around 550 nm) with the aid of resins.
The EVA or asphaltenes alone moderately improve the flow behavior
of waxy oils by changing the wax crystals’ morphology from
long and needlelike to a large, radial pattern or fine particles,
respectively. The wax precipitation temperatures (WPTs) of waxy oils
are also slightly decreased by adding EVA or asphaltenes, meaning
that the cocrystallization effect between the additives and waxes
is dominant. The addition of EVA together with asphaltenes cannot
further decrease the WPT, but it can dramatically decrease the pour
point, gelation point, G′, G″, and apparent viscosity of waxy oils, indicating that a
synergistic effect exists between EVA and asphaltenes. The synergistic
effect deteriorates upon increasing the wax content of waxy oils.
The EVA molecules can adsorb on the surface of asphaltene aggregates,
thus inhibiting the asphaltenes precipitation and forming the EVA/asphaltenes
composite particles. The formed composite particles can act as wax-crystallizing
templates and then greatly change the wax crystals’ morphology
into large, compact, and spherelike wax crystal flocs, thus dramatically
improving the waxy oil flow behavior. This work enriches the theory
of micro/nano composite PPDs, which is helpful for developing new
PPDs with high efficiency.
In
the last two published papers, the influences of wax and asphaltene
content on the synergistic performance of ethylene-vinyl acetate (EVA)
copolymer together with resin-stabilized asphaltenes on the flow behavior
improving of model waxy oil were systematically investigated, and
a relevant mechanism has been proposed. Here, the effects of vinyl
acetate (VA) content (12–40 wt %) on the synergistic performance
between EVA and asphaltenes is continuously studied to develop and
complete the synergistic theories. Results show that different VA
contents slightly influence the rheological properties of model waxy
oils doped with neat EVA but play a significant role in the flow behavior
improvement of the oil doped with EVA and asphaltenes. EVA with moderate
VA content (28 wt %) possesses the best flow-improving efficiency
among the neat EVA PPDs, but associated with asphaltenes, EVA with
a higher VA content (33 wt %) does the best. According to the DSC
tests, when the VA content is low or moderate (12–33 wt %),
the wax precipitation temperature (WPT) of the waxy oil is found to
be decreased after adding neat EVA, while the phenomenon for the EVA
with too high VA content (40 wt %) is the opposite. The WPT of oil
would not be further suppressed by EVA/asphaltenes, but EVA/asphaltenes
can facilitate the crystallization of paraffin waxes and accelerate
the precipitation process of wax crystals below WPT. Increasing the
polarity of EVA (12–33 wt %) can strengthen the polar interaction
between EVA and asphaltenes in the oil phase, promoting EVA molecules
to adsorb onto the asphaltene aggregates to form the EVA/asphaltenes
composite particles. The composite particles favor the formation of
large, compact, and spherical wax flocs to release more of the liquid
oil phase, reduce the solid–liquid interfacial areas, and weaken
the interactions between wax crystals, therefore facilitating the
outstanding rheological improvement of waxy oils. As VA content increases
to a much higher level (40 wt %), however, the rigidity of EVA molecules
is high, which is adverse for the good oil-dispersing ability of EVA
and the corresponding interactions with wax molecules. Meanwhile,
the high polar EVA disperses the wax crystals into smaller sizes.
Both of these two sides enlarge the solid–liquid interfacial
area and strengthen the interactions between wax crystals, making
them more able to build up a continuous wax crystal’s network
structure and leading to the performance deterioration of the EVA
together with asphaltenes. This conclusion that the modest increase
of PPD’s polarity facilitates the improving efficiency between
PPDs and asphaltenes gives another powerful proof to the correctness
of the EVA/asphaltenes composite particles mechanism.
At
low ambient temperatures in offshore environments, the water-in-oil
emulsions of waxy crude oil develop a combined structure of wax crystals
and water droplets, resulting in gelling and other complicated flow
problems which may severely challenge flow assurance of the multiphase
production and transportation system. In this study, the viscoelastic
and yield behaviors of waxy crude emulsion gels were investigated,
and analyses were then made by investigating the roles of wax particles
and water droplets. Small amplitude oscillatory measurements were
first carried out to study the effects of dispersed water on the structure
and its evolution with time elapsing. Then, creep and recovery tests
were conducted within the linear viscoelastic region to further investigate
the viscoelastic behaviors of the emulsion gels. Further, the influence
of dispersed water on the yield behaviors was studied by stress sweep
measurements, and the effects of temperature, i.e., the precipitated
wax, on the yield stress and yield strain were investigated by shear-rate-controlled
loading measurements. The emulsion was found to become more elastic
with the increase of the water cut, exhibiting phenomena such as the
loss angle decreasing, storage modulus growing-up, the emulsion gelling
at higher temperature, and strain recoverability increasing. The creep
and recovery behavior may well be described by a mechanical analogy
model with one Maxwell model and two Kelvin–Voigt models associated
in series. Compared to the brittle structure of the gelled waxy crude
oil as was reported in previous studies, the emulsion gels become
more ductile with the increase of the water cut. The yield stresses
of both the crude oil and the emulsion gels increase monotonically
with the increase of the precipitated wax, and the yield strain of
the emulsions with few precipitated wax particles increases with decreasing
temperature, which is contrary to the waxy crude oil and the emulsions
with low water cut, and interestingly the yield strain of emulsions
may show both of these opposite trends, first increasing and then
decreasing with the continuous decrease of temperature. All structural
behavior differences between the emulsions and the waxy crude oil
may be attributed to the roles that the dispersed water droplets may
play and the interactions of the wax particles and the water droplets.
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