Inductive power transfer is a practical method for recharging electric vehicles because it is safe, convenient, and reliable. The performance of the magnetic couplers that transfer power determines the overall feasibility of a complete system. Circular couplers are the most common topology in the literature; however, they have fundamentally limited coupling. Their flux patterns necessarily limit the operational air gap as well as tolerance to horizontal misalignment. A new polarized coupler topology [referred to as a double D (DD)] is presented, which overcomes these difficulties. DDs provide a charge zone five times larger than that possible with circular pads for a similar material cost and are smaller. A 0.31-m 2 DD enables 2 kW of power transfer over an oval area measuring 540 mm × 800 mm with a 200-mm air gap. Leakage magnetic fields have been investigated and show that circular and DD couplers operating under similar power transfer conditions produce similar levels. Both topologies can be designed and operated to ensure compliance with international guidelines.Index Terms-Contactless power transfer, magnetic analysis, magnetic fields.
Loosely coupled inductive power transfer (LCIPT) systems are designed to deliver power efficiently from a stationary primary source to one or more movable secondary loads over relatively large air gaps via magnetic coupling. In this paper, a general approach is presented to identify the power transfer capability and bifurcation phenomena (multiple operating modes) for such systems. This is achieved using a high order mathematical model consisting of both primary and secondary resonant circuits. The primary compensation is deliberately designed to make the primary zero phase angle frequency equal the secondary resonant frequency to achieve maximum power with minimum VA rating of the supply. A contactless electric vehicle battery charger was used to validate the theory by comparing the measured and calculated operational frequency and power transfer. For bifurcation-free operation, the power transfer capability and controllability are assured by following the proposed bifurcation criteria. Where controllable operation within the bifurcation region is achievable, a significant increase in power is possible.
The historical background, technological issues, and engineering applications of inductive power transfer are presented in this paper. The authors also share their vision and arguments on the engineering challenges and future developments such as roadway powered systems.
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