This review aims to discuss the inkjet printing technique as a fabrication method for the development of large-area tactile sensors. The paper focuses on the manufacturing techniques and various system-level sensor design aspects related to the inkjet manufacturing processes. The goal is to assess how printed electronics simplify the fabrication process of tactile sensors with respect to conventional fabrication methods and how these contribute to overcoming the difficulties arising in the development of tactile sensors for real robot applications. To this aim, a comparative analysis among different inkjet printing technologies and processes is performed, including a quantitative analysis of the design parameters, such as the costs, processing times, sensor layout, and general system-level constraints. The goal of the survey is to provide a complete map of the state of the art of inkjet printing, focusing on the most effective topics for the implementation of large-area tactile sensors and a view of the most relevant open problems that should be addressed to improve the effectiveness of these processes.
In the last decades, there have been great efforts in the development of advanced polyarticulated prosthetic hands; in contrast, prosthetic wrists have drawn less interest. Nevertheless, increasing the dexterity of the wrist improves handling skills because the wrist allows the prepositioning of the hand before carrying out a task, avoiding the onset of unwanted trunk or shoulders compensatory movements and potential onset or exacerbation of articular injuries. This study presents a novel 2‐degree‐of‐freedom prosthetic wrist module with active pronation/supination and passive elastic flexion/extension. This system is suitable to be included in hand prostheses to improve anthropomorphism and produce a more physiological motion. The first submodule within the socket is able to rotate a prosthetic hand and an external load of 3 kg at 2.6 rad/s. The second one can guarantee a range of motion of ±75° with a centering elastic torque (compliant mode) or it can keep firms grasps (fixed mode). Compliant mode is based on a Scotch‐Yoke mechanism converting wrist flexion/extension into the linear motion of a crossbeam acting on compression springs, while fixed mode is achieved by means of a piston that can be engaged/disengaged. The whole module fits with anthropometry and the modular design ensures the proposed system can be used in a stand‐alone way and adapted to different hand prostheses. This device is expected to favor a more physiological dexterity with respect to simpler fixed prostheses that can potentially induce harmful motion of body districts not naturally involved in the reaching and grasping tasks.
Capacitive sensors are widely used in robotics for their compactness, high resolution, high sensitivity and large dynamic range. In this paper we present a design solution for the manufacturing of capacitive tactile sensors with enhanced dynamic range and sensitivity. Herein, we adopted the approach of exploiting the vertical direction of the sensors by creating stacks of capacitors. The validation of the proposed model is conducted by means of finite element simulations and the effectiveness of stacked capacitors in sub-optimal configurations has been experimentally tested by using inkjet printing and spin coating-based fabrication techniques. Results show that these sensors exhibit an enhanced dynamic range and sensitivity with respect to common single capacitors, for a given sensors area budget. Sensitivity increases of 235% passing from 1 stack to 2 stack capacitor (from 5.75 fF/kPa to 19.3 fF/kPa) and a growth of 23% from 2 stack to 3 stack capacitor (from 19.3 fF/kPa to 23.7 fF/kPa). These results suggest that the proposed methodology could be adopted for designing tactile sensors with higher spatial resolution and higher transduction sensitivity and dynamic range, in perspective of an integration over large areas.
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