Tool performance of conventional tools is poor and a major constraint when used in milling titanium alloys at elevated cutting speeds. At these high cutting speeds, the chemical and mechanical properties of Ti6Al4V cause complex wear mechanisms. In this paper, a fine-grain polycrystalline diamond (PCD) end mill tool was tested, and its wear behavior was studied. The performance of the PCD tool has been investigated in terms of tool life, cutting forces, and surface roughness. The PCD tool yielded longer tool life than a coated carbide tool at cutting speeds above 100 m/min. A slower wear progression was found with an increase in cutting speeds, whereas the norm is an exponential increase in tool wear at elevated speeds. Observations based on scanning electron microscope (SEM) and energy dispersive spectroscopy (EDAX) analysis suggest that adhesion of the workpiece is the wear main type, after which degradation of the tools accelerates probable due to the combined effect of high temperature degradation coupled with abrasion.
Bacterial colonisation and biofilm formation onto orthopaedic devices are difficult to eradicate. In most cases infection is treated by surgical removal of the implant and cleaning of the infected area, followed by extensive treatment with broad-spectrum antibiotics. Such treatment causes great discomfort, is expensive, and is not always successful. In this study we report on the release of vancomycin through polyethersulfone membranes from channels in cementless titanium-alloy cubes. The cubes were constructed with LaserCUSING from Ti6Al4V ELI powder. Vancomycin was released by non-Fickian anomalous (constraint) diffusion. Approximately 50% of the vancomycin was released within the first 17 h. However, sustained delivery of vancomycin for 100 h was possible by reinjecting the channels. Refillable implants may be a novel way to control postoperative infections.
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