An integrated experimental – simulation – control theory approach designed to enable adaptive control of microstructural evolution in polycrystalline metals is described. A micro-heater array, containing ten addressable channels, is used to create desired temperature profiles across thin polycrystalline films in situ to a scanning electron microscope (SEM). The goal is that on heating with controlled temperature profiles, the evolution of grain growth within the film can be continuously monitored and compared to Monte Carlo simulations of trajectories towards a desired microstructure. Feed-forward and feedback control strategies are then used to guide the microstructure along the desired trajectory.
ABSTRACTWe describe experimental approaches to real time examination of the microstructural evolution of Ti 6%Al 4%V upon cooling from above the beta transus (~995 °C) while imaging in the scanning electron microscope. Ti 6%Al 4%V is a two phase, α+β titanium alloy with high strength and corrosion resistance. The β →α transformation on cooling can give rise to different microstructures and properties through various thermal treatments. Fully lamellar microstructures, bi-modal microstructures, and equiaxed microstructures can each be obtained by accessing different cooling rates upon the final treatment above the beta temperature, each resulting in uniquely enhanced material properties.Utilizing the capabilities of a heating/ tensile stage developed by Kammrath & Weiss Inc., are able to apply real-time imaging techniques in the scanning electron microscope to monitor the development of the microstructure. Annealing temperatures up to 1100 °C are attainable, with cooling rates ranging from 0.1 ° C per second to 3.3 °C per second. This has allowed us to directly observe the formation of lamellae at different annealing temperature/ cooling rate combinations to determine the lamellar microstructure width, separation, and colony size.
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