This study investigates the possibility of using rice husk ash as an additive to develop an environmentally friendly and low-cost drilling fluid system. The rice husk ash was added as an additive to water-based bentonite drilling fluids at different concentrations ranging from 2 wt% to 15 wt%. Rheological and filtration properties of each drilling fluid developed were measured by using a viscometer and standard low-pressure low-temperature filter press. Subsequently, cutting carrying index, minimum annulus velocity required to clean bottom of the well efficiently, flow behaviour index and permeability of mud cakes of the formulated systems were calculated in order to assess performance of the systems. The results demonstrated that the rheological and properties were improved depending on concentration of rice husk ash introduced. With the introduction of 15 wt% concentration of rice husk ash, while apparent viscosity and yield point increased by 60% and 183%, respectively, thixotropy and plastic viscosity decreased by 29% and 63%, respectively. On the other hand, drilling fluid with 4% wt% content of rice husk ash reduced the fluid loss by 10%. Moreover, results showed that cutting carrying index, minimum annulus velocity required to clean bottom of the well efficiently and flow behaviour index of the enhanced with the exploitation of rice husk ash in the drilling fluid. This study showed that rice husk ash as a promising additive to use in the water-based bentonite drilling fluids when properly implemented, and hence reducing the impact on the environment, and the total cost for drilling.
In this study, the usage of class F fly ash (brown coal) and class C fly ash (lignite) with increasing concentration in water based mud mainly composed of bentonite dispersion was investigated at ambient conditions. Experimental results indicate that efficiency of the mud is significantly controlled by type of the fly ash tested and its concentrations. The results show that Class F fly ash enhanced filtration properties (filtrate loss and mud cake) of the mud and have no effect on the rheology including, yield point, viscosity whereas the class C fly ash increased the rheology parameters and degraded water loss into the formation and filer cake thickness dramatically. This study showed that class F fly ash displays superior performance than class C fly ash. Through this study, it was reveal that class F fly ash is a promising additive to improve the filtration characteristics of bentonite based drilling fluids, thereby contributing to reducing formation damage caused by drilling mud.
The objective of the study is to design a drilling fluid that prevents differential pressure pipe sticking tendency caused by drilling fluid with fly ash that is an industrial waste generated from the combustion of coal. To this end, drilling fluid samples were prepared with different particle sizes obtained through the sieving and grinding process and increasing concentrations of fly ash. Differential pipe sticking tests of the samples were performed by applying 3.447 MPa (500 psi) pressure and using a Fann Model 21150 Differential Sticking Tester in order to determine how the coefficient of sticking and torque reading varied with the fly ash. From the results, it was observed that the coefficient of sticking and torque reading of the water-based drilling fluids decreased up to a specific concentration as the concentration of fly ash increased. Furthermore, particle size analysis illustrated that the coefficient of sticking and torque of the drilling fluid differs depending on the particle size of fly ash introduced. The drilling fluid designed with ground fly ash demonstrated lower sticking coefficient and torque reading than that of drilling fluids formulated with raw and sieved fly ashes. The experimental study revealed that fly ash is a promising additive in the mitigation of differential sticking tendency caused by water-based drilling fluids.
Developing drilling mud technology follows the industrial needs but in the interest of reducing formation damage the object is choosing the most suitable mud. It is even more important question when the pressure and temperature in a well is high. This paper tries to make this choice easier by measuring static and dynamic filtration of drilling mud on changing temperature.Before designing a HPHT well there are two important cases which must be considered, the margin between the fracture gradient and the pore pressure is small what is critical in the design of the well and HPHT wells usually have high ECD (Equivalent Circulating Density) that leads to lost circulation problems that becomes difficult to control. The choice of accurate mud density is critical due to the narrow margin between the pore pressure and the fracture gradient. The applied mud has to stay stable under extreme temperatures and pressures and has to have optimized rheology to minimize ECD.In our presentation we will show the results and comparison of the experiments that were conducted using a dynamic HPHT filter press with core sample plugs as filters both static and dynamic conditions to determine the filtrate and thickness and composition of the filter cake. The quantity and quality of spurt loss and fluid loss was compared on different temperatures and core samples. Filtration rate is one of the most complex mud properties because it may be influenced by almost any change in other properties-rheology, composition and particle size distribution-and in this way its effect on formation damage. At elevated temperatures these effects are more significant.
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