Sulphur removal in the ironmaking and oxygen steelmaking process is reviewed. A sulphur balance is made for the steelmaking process of Tata Steel IJmuiden, the Netherlands. There are four stages where sulphur can be removed: in the blast furnace (BF), during hot metal (HM) pretreatment, in the converter and during the secondary metallurgy (SM) treatment. For sulphur removal a low oxygen activity and a basic slag are required. In the BF typically 90% of the sulphur is removed; still, the HM contains about 0.03% of sulphur. Different HM desulphurisation processes are used worldwide. With co-injection or the Kanbara reactor, sulphur concentrations below 0.001% are reached. Basic slag helps desulphurisation in the converter. However, sulphur increase is not uncommon in the converter due to high oxygen activity and sulphur input via scrap and additions. For low sulphur concentrations SM desulphurisation, with a decreased oxygen activity and a basic slag, is always required.

Amino acid salt based solvents can be used for CO 2 removal from flue gas in a conventional absorption−thermal desorption process. Recently, new process concepts have been developed based on the precipitation of the amino acid zwitterion species during the absorption of CO 2 . In this work, a new concept is introduced which requires the precipitation of the pure amino acid species and the partial recycle of the remaining supernatant to the absorption column. This induces a shift in the pH of the rich solution treated in the stripper column that has substantial energy benefits during CO 2 desorption. To describe and evaluate this concept, this work provides the conceptual design of a new process (DECAB Plus) based on a 4 M aqueous solution of potassium taurate. The design is supported by experimental data such as amino acid speciation, vapor−liquid equilibria of CO 2 on potassium taurate solutions, and solid−liquid partition. The same conceptual design method has been used to evaluate a baseline case based on 5 M MEA. After thorough evaluation of the significant variables, the new DECAB Plus process can lower the specific reboiler energy for solvent regeneration by 35% compared to the MEA baseline. The specific reboiler energy is reduced from 3.7 GJ/tCO 2 , which corresponds to the MEA baseline, to 2.4 GJ/tCO 2 , which corresponds to the DECAB Plus process described in this work, excluding the low-grade energy required to redissolve the precipitates formed during absorption. Although this low-grade energy will eventually reduce the overall energy savings, the evaluation of DECAB Plus has indicated the potential of this concept for postcombustion CO 2 capture.

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In hot metal desulphurisation (HMD) the slag will hold the removed sulphur. However, the iron that is lost when the slag is skimmed off, accounts for the highest costs of the HMD process. These iron losses are lower when the slag has a lower viscosity, which can be achieved by changing the slag composition. A lower slag basicity decreases the viscosity of the slag, but also lowers its sulphur removal capacity, therefore optimisation is necessary. In this study, the optimal HMD slag composition is investigated, considering both the sulphur removal capacity and the iron losses. In part I the theory is discussed and in part II the optimal slag is validated with plant data, laboratory experiments and a thermodynamic analysis.