Tissue materials development using 3D computational tools to predict the influence of the combination of different fibers can be employed in the design of innovative tissue products and furnish optimization. Fibrous materials can be designed using different 3D fiber models for each type of fibers, detailed to the point where the wall fiber thickness, fiber lumen, and collapse degree are considered and presented in this work. Eucalyptus, Pinus, and Picea kraft cellulose pulp fibers were selected because they are representative of differentiated fiber types. The fiber morphological measurements were obtained using two methods: one uses the fibers in suspension, without restraints, and the other uses a capillary fiber alignment. The results indicate good repeatability for both methods but differences of 14% for fiber length weighted in length, 2% for fiber width, 11% for coarseness, 35% for curl, and 88% for fines content. Scanning electron microscopy images were used to identify the fiber dimensions inside the tissue structure. Four different types of fiber models for eucalyptus fibers, with different fiber wall thickness and lumen dimensions, were presented and used to predict 3D computational fibrous structures.
Cosmetic products in which all the skincare compounds are biomolecules, biocompatible and biodegradable constitute a request of an educated consumer corresponding to a premium cosmetic segment. For this purpose, a cellulose-based delivery system was developed to retain biomolecules for dermic applications. The 3D matrix was built with microfibrillated cellulose, nanofibrillated cellulose and carboxymethylcellulose combined with a crosslinking agent, the alginate, to obtain a 3D matrix capable of retaining and releasing bioactive components of microalgae Chlorella vulgaris and tea tree essential oil. The porosity and pore dimensions and uniformity of this support matrix were optimized using 3D computational tools. The structures of the biopolymers were characterized using SEM, EDX, FTIR-ATR and DSC techniques. The essential oil and the microalgae components were successfully incorporated in a 3D stable matrix. The results indicate that the polymeric matrix retains and releases the essential oil biomolecules in a controlled way, when compared with tea tree essential oil, which is vaporized from 25 °C to 38 °C, without this 3D polymeric matrix. The microalgae and cellulose-based delivery system proved to be an interesting option for dermic and cosmetic applications because the exposure time of the therapeutic biomolecules was improved, and this factor consists of a competitive benefit for dermic systems.
Effects of enzymatic modification were evaluated in bleached Eucalyptus kraft and sulfite cellulosic pulps, separately, to improve key tissue paper properties and design new Eucalyptus fiber applications. Different cellulase dosages (0.01 mg and 0.1 mg of enzyme/g of pulp) and reaction times (30 min and 60 min) were used to modify the fibers and replace the traditional mechanical based refining or beating process. The results showed that for enzymatic modified kraft and sulfite pulps, the softness properties were improved by 1 and 2 units, respectively, for each unit of decreased strength properties. To achieve a balance between the tissue properties, the different fiber pulp furnishes that contained 80% of the enzymatically treated kraft pulp and 20% of the sulfite pulp with and without enzymatic treatment, were studied. Overall, the structures made with these mixtures presented softness properties in the commercial range (57.8 to 74.4), improved absorption properties (107 mm to 120 mm of capillary rise), and good strength properties (13.0 to 17.7 N.m/g). This study was conducted in order to adjust the fiber furnishes according to industrial tissue standards, using one Eucalyptus fiber type providing strength and another providing softness.
The furnish management of tissue materials is fundamental to obtain maximum quality products with a minimum cost. The key fiber properties and fiber modification process steps have a significant influence on the structural and functional properties of tissue paper. In this work, two types of additives, a commercial biopolymer additive (CBA) that replaces the traditional cationic starch and micro/nanofibrillated cellulose (CMF), were investigated. Different formulations were prepared containing eucalyptus fibers and softwood fibers treated mechanically and enzymatically and both pulps with these two additives incorporated independently and simultaneously with drainage in the tissue process range. The use of these additives to reduce the percentage of softwood fibers on tissue furnish formulations was investigated. The results indicated that a maximum of tensile strength was obtained with a combination of both additives at the expense of softness and water absorbency. With a reduction of softwood fibers, the incorporation of additives increased the tensile strength and water absorbency with a slight decrease in HF softness compared with a typical industrial furnish. Additionally, a tissue computational simulator was also used to predict the influence of these additives on the final end-use properties. Both additives proved to be a suitable alternative to reduce softwood fibers in the production of tissue products, enhancing softness, strength and absorption properties.
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