Zein coatings were obtained by electrophoretic deposition (EPD) on commercially pure titanium substrates in an as-received state and after various chemical treatments. The properties of the zein solution, zeta potential and conductivity, at varying pH values were investigated. It was found that the zein content and the ratio of water to ethanol of the solution used for EPD, as well as the process voltage value and time, significantly influence the morphology of coatings. The deposits obtained from the solution containing 150 g/L and 200 g/L of zein and 10 vol % of water and 90 vol % of ethanol, about 4–5 μm thick, were dense and homogeneous. The effect of chemical treatment of the Ti substrate surface prior to EPD on coating adhesion to the substrate was determined. The coatings showed the highest adhesion to the as-received and anodized substrates due to the presence of a thick TiO2 layer on their surfaces and the presence of specific surface features. Coated titanium substrates showed slightly lower electrochemical corrosion resistance than the uncoated one in Ringer’s solution. The coatings showed a well-developed surface topography compared to the as-received substrate, and they demonstrated hydrophilic nature. The present results provide new insights for the further development of zein-based composite coatings for biomedical engineering applications.

The objective of the present work was the development of cathodic electrophoretic deposition (EPD) to obtain composite coatings of mesoporous sol–gel glass (MSGG) particles embedded in a zein matrix on Ti-13Nb-13Zr substrates. To deposit robust and repeatable coatings, a direct current EPD and pulsed direct current EPD as well as the deposition kinetics were investigated, including the deposition yield and deposition rate. The stability of the suspension was determined based on the zeta potential and conductivity. Macroscopically homogeneous coatings with a thickness of about 10 µm and various volume fractions of MSGG were subjected to further examination. Coatings were uniform, exhibiting open porosity and showing excellent adhesion to the substrates. Both zein and MSGG particles revealed an amorphous structure. The coated substrates demonstrated greater resistance to electrochemical corrosion in Ringer's electrolyte in comparison with the virgin (non-coated) substrate. The coatings showed high roughness and moderate hydrophilicity. The incubation of the coated substrates in concentrated 1.5 simulated body fluid (1.5SBF) showed the formation of carbonate hydroxyapatite. The composite coatings showed improved antibacterial properties against gram-negative E. coli and gram-positive S. aureus bacteria compared to pure zein coatings. Electrophoretic MSGG/zein composite coatings should be further investigated in terms of their osteoconductive behavior, to confirm their suitability for medical applications in orthopedics.

Cu- and Mg-doped mesoporous sol-gel bioactive glasses (MSGG) were developed and their microstructure was investigated. Selected biological tests were also performed to assess their suitability for the functionalization of polymer zein coatings. The electrophoretic deposition (EPD) conditions to obtain composite coatings on Ti-13Nb-13Zr substrates were determined. The coatings with excellent adhesion to the substrates were macroscopically uniform, exhibiting open porosity and high roughness. The surfaces of the samples coated with MSGG/zein coatings became more hydrophilic than the titanium alloy substrates. However, with an increase of the volume fraction of glass particles in the coatings, the contact angle increased. The coated alloy showed enhanced resistance to electrochemical corrosion in Ringer's solution. The chemical composition of the glass used in the coating affected the parameters of wettability and resistance to electrochemical corrosion. Both coating types showed an increase in the antibacterial properties against Gram-negative (E. coli) and Gram-positive (S. aureus) bacteria compared to pure zein. However, no significant differences were observed after a 24-hour-long test.