When a high-power vibrating roller compact the subgrade, the vibration wave will quickly propagate along the surface of the subgrade and generate hazards to surrounding environment and structure. To study the vibration propagation rules of the roller, the vibration acceleration of the high-power vibrating roller was measured on the surface of the rock subgrade, coarse-grained soil subgrade and fine-grained soil subgrade. The respective relations between vibration acceleration and the distance from a vibration source in the vertical, horizontal radial and horizontal circumferential direction have been discovered. The research results show that the vibration peak frequency generated by the vibrating roller on the subgrade approximates vibration frequency. The vibration effective influence distance varies from 10m to14m, and the horizontal radial vibration is greater than that of vertical and horizontal circumferential direction. The vibration of the rock subgrade attenuates the most slowly and propagates the most remotely.
It is very important for accurately grasping stress, strain, and metal flow during the hollow motor shaft rolling, and it is also foundation of forming regularity, rolling force and energy parameter. The cross wedge rolling process of hollow motor shaft was simulated through rigid-plastic finite element software deform-3D. According to the simulation results, the distribution of internal stress, strain field inside the second step of the motor shaft had been obtained, revealed the metal flow ruler for the second step during forming process and it could effected on the metal flow ruler for the first step.
Rolling force is the main parameters for calculating the intensity and rigidity of the main parts in the mill. To determine the force produced by the four roll rolling process, the finite element (FE) model for hollow motor shaft forming using 4-roll cross wedge rolling had been established for forming analysis with the aid of FE software Deform-3D. According to the results of FE simulation, the rolling load rules were obtained and maximum force of up to 60 KN. It has important theoretical significance and application value for the mill equipment designing and die structure optimization.
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