Chemical vapor deposition (CVD) method has proven its benchmark, over other methods, for the production of different types of carbon nanotubes (CNT) on commercial and lab scale. In this study, an injection vertical CVD reactor fitted with an ultrasonic atomization head was used in a pilot-plant scale (height 274 cm, radius 25 cm) for semicontinuous production of multiwall carbon nanotubes (MWCNTs). p-Xylene was used as a hydrocarbon precursor in which ferrocene was dissolved and provided the cracking catalyst. Atomization of the feed solution resulted in full and even dispersion of the catalytic solution. This dispersion led to the production of high aspect ratio MWCNTs (ranging from 8,000 to 12,000) at 850°C. Different experimental parameters affecting the quality and quantity of the produced CNTs were investigated. These included temperature, reaction time, and flow rate of the reaction and carrier gases. Different properties of the produced CNTs were characterized using SEM and TEM, while TGA was used to evaluate their purity. Specific surface area of selected samples was calculated by BET.
Nanoindentation is widely used to investigate the surface-mechanical properties of biocomposites. In this study, polypropylene random copolymer (PPRC) and biowaste rice husk (BRH) were used as the main raw materials, and glass-fiber-reinforced polypropylene and talc were also used with BRH to enhance the mechanical characterization of the biocomposites. The interfacial bonding between the polymer and the rice husk was increased by treating them with maleic anhydride and NaOH, respectively. The results obtained from the nanoindentation indicated that the plastic behavior of the biocomposites was prominent when untreated BRH was used and vice versa. The modulus and hardness of the biocomposite improved by 44.8% and 54.8% due to the neat PPRC, respectively. The tribological properties were studied based on the hardness-to-modulus ratio and it was found that BRH- and talc-based biocomposites were better than other samples in terms of low friction and wear rate. The creep measurements showed that untreated rice husk biocomposite exhibited high resistance to load deformation.
In this work, the effects of different fiber loadings on the mechanical properties of the composites at the sub-micron scale were studied through nanoindentation followed by physical characterization. The composites were prepared by incorporating different loadings of wheat straw, corn stalk, and rice husk in polypropylene copolymer using a melt processing method followed by thermal–hydraulic compression technique. Nanoindentation experiments in quasi-continuous stiffness mode were performed on the surfaces of produced composites to study the composites’ elastic modulus, hardness, and creep properties. The obtained results expressed the in-depth study of the micro- and macro-level structure and behavior of particle interactions. The findings demonstrated that observable shifts in composites’ hardness, elastic modulus, and creep rate had occurred. The WS-reinforced biocomposite sheet showed the highest elastic modulus of 1.09 and hardness of 0.11 GPa at 40 wt% loading in comparison to other loadings. An impact strength of 7.55 kJ/m2 was noted for the biocomposite at 40 wt% RH loading. In addition, optical microscopy, Fourier transform infrared spectroscopy, water absorption, thickness swelling, and Vicat softening point studies were conducted on biocomposite sheets to evaluate differences in physical, mechanical, and thermal properties. The outstanding mechanical performance of the newly developed composites makes them suitable for use as a biodegradable packaging material.
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