This work examines the elastic work and fracture energy of a mortar and two concretes using the wedge splitting method to attain stable crack propagation. A comparison was made of the fracture energy in mortar and concrete using two different aggregates: crushed stone and pebbles, both with sizes between 4.8 and 9.5 mm. The mortar was made of sand, Portland cement and water, using a cement: sand ratio of 1:2. The water content was 0.46 of the cement mass. The samples were molded and then cured for seven days at 25oC in 100% relative humidity. After curing, the samples were dried at 55oC for 48 hours. The concretes were produced using the same procedure, but with the addition of the aggregates. The amount of aggregate was 10 wt.% of the total weight of cement plus sand. After curing and drying, the samples were subjected to the wedge splitting procedure. The tests were carried out at a constant displacement rate of 0.030 mm/min. The following results were obtained: elastic work: 80.4 ± 0.6, 114 ± 9 and 110 ± 12 mJ, and fracture energy: 30.3 ± 0.6, 40 ± 1, and 40 ± 5 J.m-2, respectively, for the mortar and for the concretes containing crushed stone and pebbles. These results allow us to conclude that the aggregates improved the elastic work and the fracture energy of the concretes. However, the type of aggregate did not make any difference to the properties. These findings contradict what is generally known, i.e., “that concrete produced with pebbles is inferior to concrete made with crushed stone”, at least insofar as it concerns the energies associated with the fracture process.
ResumoO concreto de cimento Portland é um dos materiais mais usados no mundo inteiro, entretanto, devido a sua estrutura ser muito complexa, torna-se imprescindível estudar suas propriedades com bastante profundidade. O concreto é produzido a partir de uma argamassa, de areia e cimento, com adição de agregados graúdos, sendo que suas propriedades estão basicamente suportadas nessa argamassa de constituição. O objetivo deste trabalho foi estudar a variação da rigidez de duas argamassas de composições com razão cimento:areia de 1:2 e 1:3 em função do tempo de cura, tendo como parâmetro a variação do módulo de Young. Os resultados mostraram que o módulo de Young cresce até atingir o valor máximo no oitavo dia, sendo que nos três primeiros dias esse crescimento é mais acentuado. A análise dos resultados indica que grande parte do processo de hidratação do cimento, com formação das ligações químicas responsáveis pela rigidez da argamassa, acontece nos primeiros dias de cura. Palavras-chave: Cimento Portland, argamassa, concreto, cura, módulo de Young. Abstract Concrete produced with
The objective of this work was to compare the fracture energy of mortar and concretes produced with crushed rock and pebble aggregates using zero, 10, 20, 30 and 40% of aggregates mixed with standard mortar and applying the wedge splitting method to achieve stable crack propagation. The samples were cast in a special mold and cured for 28 days, after which they were subjected to crack propagation tests by the wedge splitting method to determine the fracture energies of the mortar and concrete. The concretes showed higher fracture energy than the mortar, and the concretes containing crushed rock showed higher resistance to crack propagation than all the compositions containing pebbles. The fracture energy varied from 38 to 55 J.m -2. A comparison of the number of aggregates that separated from the two concrete matrices with the highest fracture energies indicated that the concrete containing pebbles crumbled more easily and was therefore less resistant to crack propagation.
Castables materials are known to be formed by a complex microstructure containing a fine fraction known as matrix (D<100µm) and another one known as aggregate containing thicker particles up to centimeters in size. Among its most notable properties regarding application, this research primarily addresses to the fracture energy and its erosion resistance. In recent years, some studies have been performed concerning such assessments. As an example, the wedge splitting procedure has been applied in the stable crack propagation method used for some thicker structured materials evaluation such the castables ones. On the other hand, a few data have been gathered concerning castable's erosion resistance. Facing such applications the main goal was the study of conventional aluminous anti erosive castables once it has been used in the petrochemical industry in order to correlate fracture energy and erosion resistance results. On this research, two castables samples with the same chemical composition were tested differing only its aggregate particle grain sizes. Besides fracture energy and erosion resistance, other important properties were evaluated as following: elastic modulus, rupture modulus, apparent porosity, crystalline phases and a castable matrix study was also carried out. The results demonstrate an increase on fracture energy as the studied castable aggregate size also increases and according to images studied, the erosion resistance suffers another increment regarding the thermal treatment temperature increase due matrix ceramization. Based on the obtained results, it can be concluded that no observation was made regarding the fracture energy and erosion resistance but it may exist an energy correlation between them once there is some observed between the characteristic length and the erosion resistance concerning the aggregate size range.
One of the most important steps in the extrusion processing of ceramic inks is the initial drying of the ceramic parts. This study aimed to investigate the drying behaviour of an Al2O3-based ceramic ink optimised to be processed by extrusion processing methods, e.g., direct ink writing. Carboxymethylcellulose (CMC) was singly added to a suspension of deionised water and Al2O3 (50:50 wt.%) to perform as a dispersing and plasticising agent. To assess moisture loss as a function of time, the ceramic inks were extruded into two types of polymeric moulds: one with a completely closed profile producing cylindrical samples (disks) and one with an open profile producing ceramic bars. After the injection of the inks, the moulds were exposed to different controlled temperatures (20 and 40 °C) for up to 180 h; moisture loss and warpage were periodically measured, and exponential mathematical expressions (moisture loss × drying time) were obtained. The Al2O3-bars dried for 24 h in open moulds at 20 and 40 °C presented longitudinal warpages of 4.5% and 9%, respectively, while the Al2O3 disks dried in closed moulds presented warpages of 3.5% and 7% in these same temperatures (20 and 40 °C, respectively). The samples were sintered at 1610 °C for 4 h and characterised by scanning electron microscopy (SEM), relative density (Archimedes principle), and X-ray diffraction (XRD), presenting a relative density of 92.3 ± 0.5%, α-Al2O3 as crystalline phase and grain with equiaxed morphology varying between 1 and 5 μm.
Non-stoichiometric hydroxyapatite (HAp) presents an additional phase in its structure due to calcium or phosphorus excess, which can influence the material’s mechanical properties, as well as its bioactivity and biodegradability. While stoichiometric HAp, with calcium to phosphorus ratio (Ca/P) of 1.67, has been widely investigated, only a few studies have reported the synthesis of HAp with higher Ca/P ratio. In this work, non-stoichiometric HAp nanoparticles were synthesized using chemical precipitation method followed by a calcination protocol. In order to achieve better process control with chemical precipitation, starch, a natural additive, was applied. Three types of starch were selected for comparison: nonionic starch (NS), soluble starch (SS), and cationic starch (CS). Infrared spectroscopy and chemical analysis results confirmed the non-stoichiometric profile of the synthesized HAp, with a 1.98 Ca/P ratio. X-ray diffraction (XRD) results showed that HAp and calcium oxide (CaO) crystalline phases were obtained and no residual starch was detected. Rietveld refinements confirmed that, for all three types of starch, the content of crystalline HAp was greater than 96.5% and the unit cell volume was not affected. Scanning electron microscopy (SEM) showed agglomeration of particles. Nanoparticle tracking analysis (NTA) results demonstrated that the use of SS produced the smallest particles (approximately 60nm).
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