Considerable improvement in the dispersion of purified single-walled carbon nanotubes (SWNTs) in an epoxy composite was obtained through functionalization of the SWNTs by using an optimized H2SO4/70% HNO3 acid treatment and subsequent fluorination. Epoxy composites containing 1 wt % nanotubes were processed by dissolving the functionalized SWNTs in dimethylformamide and mixing with the epoxy resin thereafter. The functionalized nanotubes were observed to be highly dispersed and well integrated in the epoxy composites. The enhancement of mechanical properties of the latter was indicated by a 30% increase in modulus and 18% increase in tensile strength. This work demonstrates the practical use of combining acid treatment and fluorination to achieve functionalization and unroping of SWNTs. The functionalized SWNTs can be integrated into epoxy composites through the formation of strong covalent bonds in the course of epoxy ring-opening esterification and curing chemical reactions.

Strong interfacial bonding and homogenous dispersion have been found to be necessary conditions to take full advantage of the extraordinary properties of nanotubes for reinforcement of composites. We have developed a fully integrated nanotube composite material through the use of functionalized single‐walled carbon nanotubes (SWNTs). The functionalization was performed via the reaction of terminal diamines with alkylcarboxyl groups attached to the SWNTs in the course of a dicarboxylic acid acyl peroxide treatment. Nanotube‐reinforced epoxy polymer composites were prepared by dissolving the functionalized SWNTs in organic solvent followed by mixing with epoxy resin and curing agent. In this hybrid material system, nanotubes are covalently integrated into the epoxy matrix and become part of the crosslinked structure rather than just a separate component. Results demonstrated dramatic enhancement in the mechanical properties of an epoxy polymer material, for example, 30–70 % increase in ultimate strength and modulus with the addition of only small quantities (1–4 wt.‐%) of functionalized SWNTs. The nanotube‐reinforced epoxy composites also exhibited an increased strain to failure, which suggests higher toughness.

Carbon nanotubes are now becoming an important material for use in day to day life because of their unique physical properties. The toxicological impact of these materials has not yet been studied in detail, thereby limiting their use. In the present study, the toxicity of single-walled carbon nanotubes (SWCNT) was assessed in human keratinocyte cells. The results show increased oxidative stress and inhibition of cell proliferation in response to treatment of keratinocytes with SWCNT particles. In addition, the signaling mechanism in keratinocytes upon exposure to SWCNT particles was investigated. Results from the study suggest that SWCNT particles activate NF-κB in a dosedependent manner in human keratinocytes. Further, the mechanism of activation of NF-κB was due to the activation of stress-related kinases by SWCNT particles in keratinocytes. In conclusion, these studies show the mechanism of toxicity induced by SWCNT particles.

Carbon nanotubes change their electronic properties when subjected to strains. In this study, the strain sensing characteristic of carbon nanotubes is used to develop a carbon nanotube film sensor that can be used for strain sensing on the macro scale. The carbon nanotube film is isotropic due to randomly oriented bundles of single-wall carbon nanotubes (SWCNTs). Using experimental results it is shown that there is a nearly linear change in voltage across the film when it is subjected to tensile and compressive stresses. The change in voltage is measured by a movable four-point probe in contact with the film. Multidirectional and multiple location strains can be measured by the isotropic carbon nanotube film.

Creating highly electrically conducting cables from macroscopic aggregates of carbon nanotubes, to replace metallic wires, is still a dream. Here we report the fabrication of iodine-doped, double-walled nanotube cables having electrical resistivity reaching ∼10−7 Ω.m. Due to the low density, their specific conductivity (conductivity/weight) is higher than copper and aluminum and is only just below that of the highest specific conductivity metal, sodium. The cables exhibit high current-carrying capacity of 104∼105 A/cm2 and can be joined together into arbitrary length and diameter, without degradation of their electrical properties. The application of such nanotube cables is demonstrated by partly replacing metal wires in a household light bulb circuit. The conductivity variation as a function of temperature for the cables is five times smaller than that for copper. The high conductivity nanotube cables could find a range of applications, from low dimensional interconnects to transmission lines.

Vapor-grown carbon fibers (VGCFs), a practical model nanofiber for single-walled carbon nanotubes, were combined with an acrylonitrile-butadiene-styrene (ABS) copolymer to create a composite material for use with fused deposition modeling (FDM). Continuous filament feedstock materials were extruded from Banbury mixed composites with a maximum composition of 10 wt % nanofibers. Issues of dispersion, porosity, and fiber alignment were studied. SEM images indicated that the VGCFs were well dispersed and evenly distributed in the matrix and that no porosity existed in the composite material following FDM processing. VGCFs aligned both in the filament feedstock and in the FDM traces suggested that nanofibers, in general, can be aligned through extrusion/shear processing. The feedstock materials were processed into test specimens for mechanical property comparisons with unfilled ABS. The VGCF-filled ABS swelled less than did the plain ABS at similar processing conditions due to the increased stiffness. The tensile strength and modulus of the VGCF-filled ABS increased an average of 39 and 60%, respectively, over the unfilled ABS. Storage modulus measurements from dynamic mechanical analysis indicated that the stiffness increased 68%. The fracture behavior of the composite material indicated that the VGCFs act as restrictions to the chain mobility of the polymer.

This article is a portion of a comprehensive study on carbon nanofiber–reinforced thermoplastic composites. The thermal behavior and dynamic and tensile mechanical properties of polypropylene–carbon nanofibers composites are discussed. Carbon nanofibers are those produced by the vapor‐grown carbon method and have an average diameter of 100 nm. These hollow‐core nanofibers are an ideal precursor system to working with multiwall and single‐wall nanotubes for composite development. Composites were prepared by conventional Banbury‐type plastic‐processing methods ideal for low‐cost composite development. Nanofiber agglomerates were eliminated because of shear working conditions, resulting in isotropic compression‐molded composites. Incorporation of carbon nanofibers raised the working temperature range of the thermoplastic by 100°C. The nanofiber additions led to an increase in the rate of polymer crystallization with no change in the nucleation mechanism, as analyzed by the Avrami method. Although the tensile strength of the composite was unaltered with increasing nanofiber composition, the dynamic modulus increased by 350%. The thermal behavior of the composites was not significantly altered by the functionalization of the nanofibers since chemical alteration is associated with the defect structure of the chemical vapor deposition (CVD) layer on the nanofibers. Composite strength was limited by the enhanced crystallization of the polymer brought on by nanofiber interaction as additional nucleation sites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 125–133, 2001

Precise control of the electronic surface states of two-dimensional (2D) materials could improve their versatility and widen their applicability in electronics and sensing. To this end, chemical surface functionalization has been used to adjust the electronic properties of 2D materials. So far, however, chemical functionalization has relied on lattice defects and physisorption methods that inevitably modify the topological characteristics of the atomic layers. Here we make use of the lone pair electrons found in most of 2D metal chalcogenides and report a functionalization method via a Lewis acid-base reaction that does not alter the host structure. Atomic layers of n-type InSe react with Ti(4+) to form planar p-type [Ti(4+)n(InSe)] coordination complexes. Using this strategy, we fabricate planar p-n junctions on 2D InSe with improved rectification and photovoltaic properties, without requiring heterostructure growth procedures or device fabrication processes. We also show that this functionalization approach works with other Lewis acids (such as B(3+), Al(3+) and Sn(4+)) and can be applied to other 2D materials (for example MoS2, MoSe2). Finally, we show that it is possible to use Lewis acid-base chemistry as a bridge to connect molecules to 2D atomic layers and fabricate a proof-of-principle dye-sensitized photosensing device.