Considerable improvement in the dispersion of purified single-walled carbon nanotubes (SWNTs) in an epoxy composite was obtained through functionalization of the SWNTs by using an optimized H2SO4/70% HNO3 acid treatment and subsequent fluorination. Epoxy composites containing 1 wt % nanotubes were processed by dissolving the functionalized SWNTs in dimethylformamide and mixing with the epoxy resin thereafter. The functionalized nanotubes were observed to be highly dispersed and well integrated in the epoxy composites. The enhancement of mechanical properties of the latter was indicated by a 30% increase in modulus and 18% increase in tensile strength. This work demonstrates the practical use of combining acid treatment and fluorination to achieve functionalization and unroping of SWNTs. The functionalized SWNTs can be integrated into epoxy composites through the formation of strong covalent bonds in the course of epoxy ring-opening esterification and curing chemical reactions.

Strong interfacial bonding and homogenous dispersion have been found to be necessary conditions to take full advantage of the extraordinary properties of nanotubes for reinforcement of composites. We have developed a fully integrated nanotube composite material through the use of functionalized single‐walled carbon nanotubes (SWNTs). The functionalization was performed via the reaction of terminal diamines with alkylcarboxyl groups attached to the SWNTs in the course of a dicarboxylic acid acyl peroxide treatment. Nanotube‐reinforced epoxy polymer composites were prepared by dissolving the functionalized SWNTs in organic solvent followed by mixing with epoxy resin and curing agent. In this hybrid material system, nanotubes are covalently integrated into the epoxy matrix and become part of the crosslinked structure rather than just a separate component. Results demonstrated dramatic enhancement in the mechanical properties of an epoxy polymer material, for example, 30–70 % increase in ultimate strength and modulus with the addition of only small quantities (1–4 wt.‐%) of functionalized SWNTs. The nanotube‐reinforced epoxy composites also exhibited an increased strain to failure, which suggests higher toughness.

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A potentially inexpensive alternative epoxy resin system based on soybean oil has been developed for polymer composite applications. Epoxidized methyl soyate (EMS) and epoxidized allyl soyate (EAS) have been synthesized at the University of Missouri-Rolla. These materials consist of mixtures of epoxidized fatty acid esters. The epoxidized soy-based resins provide better intermolecular crosslinking and yield materials that are stronger than materials obtained with commercially available epoxidized soybean oil (ESO). The curing behavior and glass transition have been monitored with differential scanning calorimetry.Neat resin test samples have been fabricated from resin systems containing various amounts of EMS, EAS, and ESO. Standardized tests have shown that the addition of EAS enhances the tensile and flexural properties of the base epoxy resin system. Therefore, epoxidized soy ester additives hold great potential for environmentally friendly and lower cost raw materials for the fabrication of epoxy composites for structural applications.

Single-walled carbon nanotubes functionalized with the OH group-terminated moieties (“hydroxyl nanotubes”) have been prepared by fluorine displacement reactions of fluoronanotubes with a series of diols and glycerol in the presence of alkali, LiOH, NaOH, or KOH or with amino alcohols in the presence of Py as a catalyst. The “hydroxyl nanotubes” were characterized by optical spectroscopy (Raman, ATR-FTIR, UV−vis−NIR), electron microscopy (TEM), atomic force microscopy (AFM), and thermal degradation (TGA and VTP-MS) materials characterization methods. The degree of sidewall functionalization in the prepared SWNT derivatives was estimated to be in the range of 1 in 15 to 25 carbons, depending on derivatization method and alcohol reagent used. The hydroxyl nanotubes form stable suspension solutions in polar solvents, such as water, ethanol, and dimethylformamide, which facilitate their improved processing in copolymers and ceramics nanofabrication and provide for compatibility with biomaterials.

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