Mechanical forces in the cell’s natural environment have a crucial impact on growth, differentiation and behaviour. Few areas of biology can be understood without taking into account how both individual cells and cell networks sense and transduce physical stresses. However, the field is currently held back by the limitations of the available methods to apply physiologically relevant stress profiles on cells, particularly with sub-cellular resolution, in controlled in vitro experiments. Here we report a new type of active cell culture material that allows highly localized, directional and reversible deformation of the cell growth substrate, with control at scales ranging from the entire surface to the subcellular, and response times on the order of seconds. These capabilities are not matched by any other method, and this versatile material has the potential to bridge the performance gap between the existing single cell micro-manipulation and 2D cell sheet mechanical stimulation techniques.

Natural soft materials harness hierarchy and structures at all scales to build function. Adapting this paradigm to our technological needs, from mechanical, phononic and photonic metamaterials to functional surfaces prompts the development of new fabrication pathways with improved scalability, design flexibility and robustness. Here we show that the inherent periodicity of the Rayleigh–Taylor instability in thin polymeric liquid films can be harnessed to spontaneously fabricate structured materials. The fluidic instability yields pendant drops lattices, which become solid upon curing of the polymer, thereby permanently sculpting the interface of the material. We solve the inverse design problem, taming the instability, so that the structures we form can be tailored, over a range of sizes spanning over two decades. This all-in-one methodology could potentially be extended down to the scales where continuum mechanics breaks down, while remaining scalable.

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