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The electrospinning process is highlighted with the ability of fabricating fibers with diameters on the nanometer scale, small inter-fibrous pore size and high porosity, vast possibilities for functionalization with high surface area to volume or mass ratio, ease of use and instrument setup, and adaptability. It attracted a great deal of attention due to its unique properties. More than 100 different polymers have been successfully electrospun into ultrafine fibers using this technique including synthetic polymers such as polyurethane (PU). Electrospun PU nanofiber mats exhibiting good mechanical properties may have a wide variety of potential applications in high-performance air filters, protective textiles, wound dressing materials, sensors, drug delivery, etc. This chapter deals with the electrospinning of polyurethane nanofibers and their potential applications.

A spirooxazine-based photochromic dye was encapsulated by an oil-in-water emulsion, solvent evaporation method. The encapsulated dye was applied to cotton fabric by a pad-cure process with different binder types. Ultraviolet (UV) protection was increased with application of the encapsulated photochromic dye. The type of binder used affected the photochromic color build-up during UV irradiation and could modify the UV protection imparted by the encapsulated photochromic dyes on textiles.

This study, which is the first in a three-part series, deals with the encapsulation of photochromic dyes by spray drying. An aqueous ethyl cellulose dispersion and a spirooxazine-based photochromic dye were used as a shell and core material, respectively. The effects of main encapsulation parameters, such as solvent type, inlet temperature, feed rate, solid content, and aspirator rate were investigated. The encapsulation results were evaluated by scanning electron microscopy (SEM) images, particle size measurements, thermogravimetric analysis (TGA) and X-ray diffraction (XRD). The microcapsules obtained from a water-ethanol mixture exhibited photochromic properties. For microcapsule production, the optimum feed rate, total solid content, and aspirator rate were determined. Capsule formation improved with increased inlet air temperature. Spray drying to produce photochromic microcapsules could be a practical method for production of photochromic smart textiles.