Bulk copper, copper-graphene and copper-graphite composites were produced from copper-thermally expanded graphite (TEG) powder mixtures with 0-3 wt.% TEG contents via modified powder metallurgy process that includes powder milling in a planetary mill at 350 rpm for 5 hours, compaction, and vacuum annealing at 1030 °C for 1 hour. Phase composition and microstructure of the composites were analysed by XRD and SEM techniques. According to Raman spectroscopy, TEG transforms into a few layer graphene flakes in case of composites with 0.1-1 wt.% of carbon additive, while for 3 wt.% of carbon additive it remains in the form of graphite. The addition of 0.1 wt.% TEG results in the tensile strength increase up to 160 MPa (from 93 MPa for pure copper specimen synthesized via the similar synthesis route). Vickers hardness obtained for Specimens under the study is independent fromthe composite composition.
Nickel matrix composites are important materials for various engineering applications. The present paper describes the fabrication of bulk graphene-nickel (Gr-Ni) and reduced graphene oxide-nickel (rGO-Ni) composites by powder metallurgy technique using various graphene sources, namely, thermally exfoliated graphite (TEFG) and reduced graphene oxide (rGO) and the investigation of the mechanical properties of the composites. Homogeneous distribution of graphene derivatives in the composite matrices was confirmed for all compositions by XRD and Raman spectroscopy. It was proved that different Gr sources in the initial powder mixtures result in some different graphene derivatives type in the composites produced. Nevertheless, scanning electron microscopy data demonstrated that the microstructure of the samples produced using the different graphene sources is rather similar. It was shown that the mechanical properties of the composites are very sensitive to the type of graphene derivative chosen at low additive contents. TEFG addition results in the decreased values of tensile strength, ductility, and elongation for all compositions. It was shown that 0.1 wt.% of rGO addition resulted in the 34 % elongation-to-failure increase with no change in the UTS value of composite. The 0.1 wt.% rGO-Ni composite showed the increased elongation and the tensile strength value comparable to pure nickel specimen. Fractography tests revealed the difference in the mechanical behaviour of rGO-Ni and Gr-Ni composites.
Nickel-ceramics composites are very promising materials for various industrial applications. Significant progress was achieved in the field of composite nickel-ceramic coatings development. However, in case of bulk nickel-ceramics composites the available information is quite insufficient. In this study the effect of forging on the microstructure, oxidation resistance, and microhardness of Ni-8Y2O3-92ZrO2 (Ni-YSZ) composites was revealed. Nickel-YSZ composites were manufactured by powder metallurgy technique with following vacuum annealing at 1250 °C; in addition, forging at 1000 °C was applied. Oxidation behavior was studied by termogravimetry in air. The microstructure of the composites was investigated via SEM, XRD, and EBSD analysis. It was shown that forged composites do not undergo oxidation in the temperature range 20-950 °C. Forged Ni-YSZ composites exhibited improved Vickers hardness (HV) compared to bulk nickel.
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