This study aims to review research the progress on factors that affect the 3D printing results of the fused deposition modeling (FDM) process. The review is carried out by mapping critical parameters and characteristics determining FDM parameters, the effects of each parameter, and their interaction with other parameters. The study started from the filament manufacturing process, filament material types, and printing parameters of FDM techniques. The difference in each section has determined different parameters, and the respective relationships between parameters and other determinants during printing have a significant effect on printing results. This study also identifies several vital areas of previous and future research to optimize and characterize the critical parameters of the FDM printing process and FDM filament manufacturing.
This review presents various types of epoxy resins and curing agents commonly used as composite matrices. A brief review of cross-linking formation and the process of degradation or decomposition of epoxy resins by pyrolysis and solvolysis is also discussed. Mechanical engineers are given a brief overview of the types of epoxy resin, which are often applied as composite matrices considering that they currently play a large role in the research, design, manufacturing, and recycling of these materials.
Nonwoven kenaf fiber (KF) mat-reinforced unsaturated polyester resin composites were exposed to a natural weathering environment for 12 months. The composites were prepared using vacuum-assisted resin transfer molding (RTM). Prior to molding, the KF mat was treated by immersing it in 6% NaOH solution for 3 hrs and by heating it at 140°C for 10 hrs, respectively. The influences of weathering exposure on the composites with respect to the different treatments were investigated using flexural properties, fracture toughness, Fourier transform infrared, thermal stability, color and scanning electron microscopy analyses. Natural weathering reduced the flexural and fracture toughness due to damage to composite structures, the formation of microcracks on the sample surface, discoloration, and chemical content alteration.A relatively better durability in terms of flexural properties was exhibited by alkalitreated KF composites, although poor durability in fracture toughness was observed due to the improved fiber-matrix adhesion.
K E Y W O R D Salkali treatment, heat treatment, natural weathering, nonwoven kenaf fiber, resin transfer molding
The interfacial and mechanical properties of nonwoven kenaf fibre (KF) reinforced acrylic based polyester composites fabricated by resin impregnation process were studied. Different types of treatments were applied to KF, i.e. alkali treatment with NaOH at concentration of 6% (at room and elevated temperature of 608C) and heat treatment at 1408C for 10h. FT-IR spectral data showed the chemical changes in KF that induced the modification of physical and interfacial characteristics of KF. Alkali treated KF was found to have smaller diameter but higher density. Significant increase in the crystallinity index of treated KF contributed to the improved fibre strength. AFM analysis revealed the exposure of cellulose micro-fibril network and the increase in the area peak density value of treated KF. Surface energy of KF and surface tension of acrylic resin were obtained through Owens-Wendt-Rabel-Kaelble (OWRK) equation and Du No€ uy ring approach, respectively, for the interfacial properties determination. The improved wettability of alkali treated KF was confirmed as higher surface energy of the fibre was recorded exceeding the surface tension of acrylic resin, thereby imparting better flexural properties and dynamic mechanical behavior, but conversely deteriorating the fracture toughness of the reinforced composites. POLYM. COMPOS., 00:000-000,
In the present study, mechanical and water absorption properties of the nonwoven kenaf fiber (KF)/unsaturatedpolyester composites manufactured by resin transfer molding were investigated. Nonwoven KF mats with an aerial density of 1350 g/m 2 were treated with a 6% NaOH solution for 3 h. The influence of the fiber treatment on the properties of the composites was investigated with Fourier transform-infra red (FTIR), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscope (AFM), and dynamic contact angle technique (DCAT). Mechanical properties measurements were conducted via determination of flexure and fracture toughness. A general trend was observed whereby alkalized KF composites gave superior mechanical properties compared to as-received KF composites. The XRD and DCAT results indicated an enhancement of the crystallinity index and surface energy of the alkali-treated KF. SEM and AFM of the treated KF showed the removal of impurities and a reduction of roughness on the KF surface with alkalization. Water immersion induced a drastic loss of the mechanical properties of the composites albeit better retention of properties was observed in the case of alkalized KF composites. The fracture surfaces were inspected by SEM which confirmed the quality of the interface. POLYM. COMPOS., 00:000-000, 2015.
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