A fuel reactivity controlled compression ignition (RCCI) concept is demonstrated as a promising method to achieve high efficiency – clean combustion. Engine experiments were performed in a heavy-duty test engine over a range of loads. Additionally, RCCI engine experiments were compared to conventional diesel engine experiments. Detailed computational fluid dynamics modelling was then used to explain the experimentally observed trends. Specifically, it was found that RCCI combustion is capable of operating over a wide range of engine loads with near zero levels of NOx and soot, acceptable pressure rise rate and ringing intensity, and very high indicated efficiency. For example, a peak gross indicated efficiency of 56 per cent was observed at 9.3 bar indicated mean effective pressure and 1300 rev/min. The comparison between RCCI and conventional diesel showed a reduction in NOx by three orders of magnitude, a reduction in soot by a factor of six, and an increase in gross indicated efficiency of 16.4 per cent (i.e. 7.9 per cent more of the fuel energy was converted to useful work). The simulation results showed that the improvement in fuel conversion efficiency was due both to reductions in heat transfer losses and improved control over the start- and end-of-combustion.
Single cylinder engine experiments were used to investigate a fuel reactivity controlled compression ignition (RCCI) concept in both light-and heavy-duty engines and comparisons were made between the two engine classes. It was found that with only small changes in the injection parameters, the combustion characteristics of the heavy-duty engine could be adequately reproduced in the light-duty engine. Comparisons of the emissions and performance showed that both engines can simultaneously achieve NOx below 0.05 g/kW-hr, soot below 0.01 g/kW-hr, ringing intensity below 4 MW/m 2 , and gross indicated efficiencies above 50 per cent. However, it was found that the peak gross indicated efficiency of the baseline light-duty engine was approximately 7 per cent lower than the heavy-duty engine. The energy balances of the two engines were compared and it was found that the largest factor contributing to the lower efficiency of the light-duty engine was increased heat transfer losses. Detailed CFD modeling was used to explore options to reduce the heat transfer losses of the light-duty engine. It was found that by reducing the swirl ratio from 2.2 to 0.7, increasing the engine speed from 1900 to 2239 rev/min, and improving the combustion chamber geometry, the heat transfer losses in the light-duty engine could be reduced by the equivalent of 2 per cent of the fuel energy. The modeling showed that light duty engine could achieve 53 per cent gross indicated efficiency, while maintaining near zero NOx and soot, and an acceptable ringing intensity.
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