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Halloysite nanotubes (HNTs) are types of naturally occurring 1:1 clays with nanotubular structures and similar chemical composition to kaolin. Due to various characteristics such as nanoscale lumens, high length‐to‐diameter ratio, relatively low hydroxyl group density on the surface, etc., numerous exciting applications have been discovered for this unique, cheap and abundantly deposited clay. After briefly summarizing applications in controlled release, nanotemplating and sorption, we emphasize the applications of HNTs in the fabrication of polymer nanocomposites. The unique structures and performance of HNT‐incorporated polymer nanocomposites processed by various routes are described. The results suggest that these nanocomposites exhibit remarkable performance such as reinforcing effects, enhanced flame retardancy and reduced thermal expansion. Accordingly, HNTs should be of interest in the area of polymer nanocomposites for structural and functional applications. Copyright © 2010 Society of Chemical Industry

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A naturally occurred microtubullar silicate, halloysite nanotubes (HNTs), was co-cured with epoxy/cyanate ester resin to form organic-inorganic hybrids. The coefficient of thermal expansion (CTE) of the hybrids with low HNT concentration was found to be substantially lower than that of the plain cured resin. The moduli of the hybrids in the glassy state and rubbery state were significantly higher than those for the plain cured resin. The dispersion of HNTs in the resin matrix was very uniform as revealed by the transmission electron microscopy (TEM) results. The interfacial reactions between the HNTs and cyanate ester (CE) were revealed by the results of Fourier transform infrared spectroscopy (FTIR) and x-ray photoelectron spectroscopy (XPS). The substantially increased properties of the hybrids were attributed to the covalent bonding between the nanotubes and the matrix.