Recent technological advances have made a myriad of soft and flexible electronic devices possible. The essential materials behind many of these devices and systems are electrical conductors that are compliant and retain their conductivity at high strain deformation. These so-called "compliant conductors" are the class of materials that enable stretchable and flexible electrodes, interconnects, and other components utilized in soft electronics. Creating conductors with high compliance, conductivity, and transparency is not a trivial matter, since these properties are often mutually exclusive. Furthermore, engineering reliable compliant conductors with a desired set of properties that remain fairly unchanged over long service lifetimes is an additional criterion that merits careful attention. These challenges have been addressed through at least two primary approaches. The first has been to create conducting composites that are intrinsically stretchable, typically by filling elastomers with conductive particles, or by depositing conductive particles on or just beneath the surface of elastomers. The second strategy has been to build conducting structures capable of reversible bending or stretching. In this review, the key research efforts toward the development of compliant conductors, including transparent conductors, are surveyed for application in flexible and highly stretchable electronic and electromechanical devices.

Dielectric elastomer actuators (DEAs) are an attractive form of electromechanical transducer, possessing high energy densities, an efficient design, mechanical compliance, high speed, and noiseless operation. They have been incorporated into a wide variety of devices, such as microfluidic systems, cell bioreactors, tunable optics, haptic displays, and actuators for soft robotics. Fabrication of DEA devices is complex, and the majority are inefficiently made by hand. 3D printing offers an automated and flexible manufacturing alternative that can fabricate complex, multi-material, integrated devices consistently and in high resolution. We present a novel additive manufacturing approach to DEA devices in which five commercially available, thermal and UV-cure DEA silicone rubber materials have been 3D printed with a drop-ondemand, piezoelectric inkjet system. Using this process, 3D structures and high-quality silicone dielectric elastomer membranes as thin as 2 μm have been printed that exhibit mechanical and actuation performance at least as good as conventionally blade-cast membranes. Printed silicone membranes exhibited maximum tensile strains of up to 727%, and DEAs with printed silicone dielectrics were actuated up to 6.1% area strain at a breakdown strength of 84 V μm −1 and also up to 130 V μm −1 at 2.4% strain. This approach holds great potential to manufacture reliable, high-performance DEA devices with high throughput.

Motion capture of the human body potentially holds great significance for exoskeleton robots, human-computer interaction, sports analysis, rehabilitation research, and many other areas. Dielectric elastomer sensors (DESs) are excellent candidates for wearable human motion capture systems because of their intrinsic characteristics of softness, light weight, and compliance. In this paper, DESs were applied to measure all component motions of the wrist joints. Five sensors were mounted to different positions on the wrist, and each one is for one component motion. To find the best position to mount the sensors, the distribution of the muscles is analyzed. Even so, the component motions and the deformation of the sensors are coupled; therefore, a decoupling method was developed. By the decoupling algorithm, all component motions can be measured with a precision of 5°, which meets the requirements of general motion capture systems.

Dielectric elastomer actuators (DEAs) are an attractive form of electromechanical transducer, possessing high energy densities, an efficient design, mechanical flexibility, high speed, and noiseless operation. They have been incorporated into a variety of elegant devices, such as microfluidic devices, tunable optics, haptic displays, and minimum-energy grippers. Dielectric elastomer minimum energy structures (DEMESs) take advantage of the prestretch of the DEA to bend a non-stretchable but flexible component to perform mechanical work. The gripper is perhaps the most intuitive type of DEMES, capable of grasping objects but with only small to moderate forces. We present a novel configuration of a DEA using electrodes made of a conductive shape-memory polymer (SMP), incorporated into the design of a gripper. The SMP electrodes allow the DEA to be rigid in the cold state, offering greater holding force than a conventional gripper. Joule heating applied to the SMP electrodes softens them, allowing for electrostatic actuation. Cooling then locks in the actuated position without the need for continued power to be supplied. Additionally, the Joule heating voltage is at least one order of magnitude less than electrostatic actuation voltages, allowing for addressing of multiple actuator elements using commercially available transistors. The shape memory gripper incorporates this addressing into its design, enabling the three segments of each finger to be controlled independently.