We report on the development of a Micro-Electro-Mechanical Systems (MEMS) valve that is designed to meet the rigorous performance requirements for a variety of space applications, such as micropropulsion, in-situ chemical analysis of other planets, or micro-fluidics experiments in micro-gravity. These systems often require very small yet reliable silicon valves with extremely low leak rates and long shelf lives. Also, they must survive the perils of space travel, which include unstoppable radiation, monumental shock and vibration forces, as well as extreme variations in temperature. Currently, no commercial MEMS valve meets these requirements. We at JPL are developing a piezoelectric MEMS valve that attempts to address the unique problem of space. We begin with proven configurations that may seem familiar. However, we have implemented some major design innovations that should produce a superior valve. The JPL micro-valve is expected to have an extremely low leak rate, limited susceptibility to particulates, vibration or radiation, as well as a wide operational temperature range.
The Space Technology 7 Disturbance Reduction System (ST7-DRS) is a NASA technology demonstration payload that operated from January 2016 through July of 2017 on the European Space Agency's LISA Pathfinder spacecraft. The joint goal of the NASA and ESA missions was to validate key technologies for a future space-based gravitational wave observatory targeting the source-rich milliHertz band. The two primary components of ST7-DRS are a micropropulsion system based on colloidal micro-Newton thrusters (CMNTs) and a control system that simultaneously controls the attitude and position of the spacecraft and the two free-flying test masses (TMs). This paper presents our main experimental results and summarizes the overall the performance of the CMNTs and control laws. We find that the CMNT performance to be consistent with pre-flight predictions, with a measured system thrust noise on the order of 100 nN/ √ Hz in the 1 mHz ≤ f ≤ 30 mHz band. The control system maintained the TM-spacecraft separation with an RMS error of less than 2 nm and a noise spectral density of less than 3 nm/ √ Hz in the same band. Thruster calibration measurements yield thrust values consistent with the performance model and ground-based thrust-stand measurements, to within a few percent. We also report a differential acceleration noise between the two test masses with a spectral density of roughly 3 fm/s 2 / √ Hz in the 1 mHz ≤ f ≤ 30 mHz band, slightly less than twice as large as the best performance reported with the baseline LISA Pathfinder configuration and below the current requirements for the Laser Interferometer Space Antenna (LISA) mission.
The Mars Science Laboratory (MSL 1) mission to land a large rover on Mars is being planned for Launch in 2009. As currently conceived, the rover would use a Multimission Radioisotope Thermoelectric Generator (MMRTG) to generate about 110 W of electrical power for use in the rover and the science payload. Usage of an MMRTG allows for a large amount of nearly constant electrical power to be generated day and night for all seasons (year around) and latitudes. This offers a large advantage over solar arrays. The MMRTG by its nature dissipates about 2000 W of waste heat to produce 110 W of electrical power. The basic architecture of the thermal system utilizes this waste heat on the surface of Mars to maintain the rover's temperatures within their limits under all conditions. In addition, during cruise, this waste heat needs to be dissipated safely to protect sensitive components in the spacecraft and the rover. Mechanically pumped fluid loops 2 are used to both harness the MMRTG heat during surface operations as well as reject it to space during cruise. This paper will describe the basic architecture of the thermal control system, the challenges and the methods used to overcome them by the use of an innovative architecture to maximize the use of heritage from past projects while meeting the requirements for the design. MISSION OVERVIEW CRUISE CONFIGURATION-While the MSL mission is still in the earliest stages of its design cycle, the mission will follow the general design paradigm of the previous JPL rover missions to Mars (Mars Pathfinder, MPF 3 and Mars Exploration Rovers, MER 4). MSL will feature a rover enclosed in an aero-shell for protection during entry and descent onto the planet's surface. A cruise stage will carry the lander and aero-shell enclosure from Earth to Mars and will separate from the lander just prior to entry, descent and landing (EDL). Figure 1 shows a rendering of the rover packed into the aero-shell enclosure with the cruise stage attached at the top.
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