Flexible glass enables high-temperature, roll-to-roll processing of superstrate devices with higher photocurrents than flexible polymer foils because of its higher optical transmission. Using flexible glass in our high-temperature CdTe process, we achieved a certified record conversion efficiency of 14.05% for a flexible CdTe solar cell. Little has been reported on the flexibility of CdTe devices, so we investigated the effects of three different static bending conditions on device performance. We observed a consistent trend of increased short-circuit current and fill factor, whereas the open-circuit voltage consistently dropped. The quantum efficiency under the same static bend condition showed no change in the response. After storage in a flexed state for 24 h, there was very little change in device efficiency relative to its unflexed state. This indicates that flexible glass is a suitable replacement for rigid glass substrates, and that CdTe solar cells can tolerate bending without a decrease in device performance.

Articles you may be interested inThe effects of high temperature processing on the structural and optical properties of oxygenated CdS window layers in CdTe solar cells

The use of ZnTe buffer layers at the back contact of CdTe solar cells has been credited with contributing to recent improvements in both champion cell efficiency and module stability. To better understand the controlling physical and chemical phenomena, high resolution transmission electron microscopy (HR-TEM) and atom probe tomography (APT) were used to study the evolution of the back contact region during rapid thermal processing (RTP) of this layer. After activation the ZnTe layer, initially nanocrystalline and homogenous, transforms into a bilayer structure consisting of a disordered region in contact with CdTe characterized by significant Cd-Zn interdiffusion, and a nanocrystalline layer that shows evidence of grain growth and twin formation. Copper, co-evaporated uniformly within ZnTe, is found to dramatically segregate and aggregate after RTP, either collecting near the ZnTe|Au interface or forming Cu x Te clusters in the CdTe layer at defects or grain boundaries near the interface. Analysis of TEM images revealed that Zn accumulates at the edge of these clusters, and three-dimensional APT images confirmed that these are core-shell nanostructures consisting of Cu 1.4 Te clusters encased in Zn. These changes in morphology and composition are related to cell performance and stability.

Oxygenated cadmium sulfide (CdS:O) is commonly used as the n-type window layer in high-performance CdTe heterojunction solar cells. This layer is deposited by reactive sputtering, but the optimal amount of oxygen in the sputtering ambient is highly dependent on the specific system and process employed. In this work, the intrinsic properties of CdS:O were measured as a function of the oxygen content (0%–10%) in the sputtering ambient and correlated to device performance with the goal of better defining optimal CdS:O properties for CdTe solar cells. Optimal performance was found using CdS:O films that contained ∼40 at. % oxygen as measured by Rutherford backscattering spectrometry. X-ray photoelectron spectroscopy confirmed these results and showed that oxygen is incorporated primarily as oxygenated sulfur compounds (SOx). Device efficiency improved from 10.5% using CdS to >14% with CdS:O due largely to increases in short-circuit current density as well as a modest improvement in open-circuit voltage. The transparency of the CdS:O films was well correlated with observed improvements in blue quantum efficiency with increasing oxygen content. The optical bandgap of as-deposited CdS:O was identified as a simple metric for process optimization and transfer, with 2.8 eV being ideal for the device architecture employed.

Oxygenated cadmium sulfide (CdS:O) produced by reactive sputtering has emerged as a promising alternative to conventional CdS for use as the n-type window layer in CdTe solar cells. Here, complementary techniques are used to expose the window layer (CdS or CdS:O) in completed superstrate devices and combined with a suite of materials characterization to elucidate its evolution during high temperature device processing. During device fabrication amorphous CdS:O undergoes significant interdiffusion with CdTe and recrystallization, forming CdS 1-y Te y nanocrystals whose Te fraction approaches solubility limits. Significant oxygen remains after processing, concentrated in sulfate clusters dispersed among the CdS 1-y Te y alloy phase, accounting for ~30% of the post-processed window layer based on cross-sectional microscopy. Interdiffusion and recrystallization are observed in devices with un-oxygenated CdS, but to a much lesser extent. Etching experiments suggest that the CdS thickness is minimally changed during processing, but the CdS:O window layer is reduced from 100 nm to 60-80 nm, which is confirmed by microscopy. Alloying reduces the band gap of the CdS:O window layer to 2.15 eV, but reductions in thickness and areal density improve its transmission spectrum, which is well matched to device quantum efficiency. The changes to the window layer

Oxidative lime pretreatment (OLP) increases lignocellulose digestibility by removing lignin and hemicellulose acetyl content. Digestibility is improved further by adding mechanical shock treatment, which subjects aqueous slurry of biomass to an explosive pressure pulse. Shock treatment mechanically disrupts the microscopic structure while maintaining the macroscopic integrity of the biomass particle. This study determined the effectiveness of these pretreatments to enhance the ruminant digestibility of corn stover. In terms of compositional changes, OLP and shock treatment should negatively affect the feed value of corn stover; however, digestibility analysis provides a significantly different conclusion. With corn stover, shock + OLP improved the 48-h neutral detergent fiber digestibility (NDFD) to 79.0 g neutral detergent fiber (NDF) digested/100 g NDF fed, compared to 49.3 for raw corn stover. The 48-h in vitro total digestible nutrients (TDNom, g nutrients digested/100 g OM) was 51.9 (raw), 59.7 (OLP), and 72.6 (shock + OLP). Adding extracted corn stover solubles to shock + OLP increased TDNom to 74.9. When enough solubilized chicken feathers were added to match the protein content of corn grain, TDNom increases to 75.5, which is only 12.6 less than corn grain.

To feed a growing population, alternative sources of animal feed (e.g., lignocellulose) are needed to replace grains (e.g., corn). Oxidative lime pretreatment (OLP) increases lignocellulose digestibility by removing lignin and hemicellulose acetyl content. Adding a mechanical pretreatment (e.g., ball milling) further improves digestibility. This study determines the effectiveness of OLP and ball milling to enhance the ruminant digestibility of lignocellulose. For forage sorghum, the 48-h in vitro TDN were 40, 64, and 84 g nutrients digested/100 g organic matter (OM) for raw, short-term OLP, and short-term OLP + ball milling, respectively. In terms of compositional changes, OLP increases NDF and decreases non-fiber carbohydrate (NFC) and crude protein (CP), all of which would normally be associated with a decrease in digestibility. However, because OLP and ball milling beneficially change composition (lignin removal) and structural features (reduced crystallinity), digestibility actually increases. Although ball milling increases digestibility according to standard laboratory assays, it reduces particle size possibly allowing fine particles to escape from the rumen before they are digested, thus limiting its practical application. Nonetheless, this study indicates that mechanical pretreatment greatly increases digestibility, and therefore it is desirable to identify an effective mechanical treatment that retains fiber integrity.

High-performance transparent conductive indium-tin-oxide (ITO) films on flexible glass have been flextested to 25-50k bend cycles without breakage, and with ~0.1% change in sheet resistance. In contrast, commercial ITO/PET samples undergo ~50-100% increase in sheet resistance in the same test, indicating that such coatings/substrates may not be acceptable for use in some products or fabrication procedures. The flexible glass substrate enables high-temperature processing, which facilitates the high performance of the coatings. Measurements of the volume resistivity and water vapor transmission rate (WVTR) indicate that Corning ® Willow ® Glass is suitable as a PV substrate material without need for barrier coatings or glass lamination.