The Jefferson Lab (JLab) 10 kW IR Upgrade FEL DC GaAs photocathode gun is presently the highest average current electron source operational in the U.S., delivering a record 9.1 mA CW, 350 kV electron beam with 122 pC/bunch at 75 MHz rep rate. Pulsed operation has also been demonstrated with 8 mA per pulse (110 pC/bunch) in 16 ms-long pulses at 2 Hz rep rate. Routinely the gun delivers 5 mA CW and pulse current at 135 pC/bunch for FEL operations. The Upgrade DC photocathode gun is a direct evolution of the DC photocathode gun used in the previous JLab 1 kW IR Demo FEL. Improvements in the vacuum conditions, incorporation of two UHV motion mechanisms (a retractable cathode and a photocathode shield door) and a new way to add cesium to the GaAs photocathode surface have extended its lifetime to over 450 Coulombs delivered between re-cesiations (quantum efficiency replenishment). With each photocathode activation quantum efficiencies above 6% are routinely achieved. The photocathode activation and performance will be described in detail.
Operation of the JLab IR Upgrade FEL at CW powers in excess of 10 kW requires sustained production of high electron beam powers by the driver ERL. This in turn demands attention to numerous issues and effects, including: cathode lifetime; control of beamline and RF system vacuum during high current operation; longitudinal space charge; longitudinal and transverse matching of irregular/large volume phase space distributions; halo management; management of remnant dispersive effects; resistive wall, wake-field, and RF heating of beam vacuum chambers; the beam break up instability; the impact of coherent synchrotron radiation (both on beam quality and the performance of laser optics); magnetic component stability and reproducibility; and RF stability and reproducibility. We discuss our experience with these issues and describe the modus vivendi that has evolved during prolonged high current, high power beam and laser operation.
The design and fabrication of electrodes for direct current (dc) high voltage photoemission electron guns can significantly influence their performance, most notably in terms of maximum achievable bias voltage. Proper electrostatic design of the triple-point junction shield electrode minimizes the risk of electrical breakdown (arcing) along the insulator-cable plug interface, while the electrode shape is designed to maintain <10 MV/m at the desired operating voltage aiming at little or no field emission once conditioned. Typical electrode surface preparation involves diamond-paste polishing by skilled personnel, requiring several weeks of effort per electrode. In this work, we describe a centrifugal barrel-polishing technique commonly used for polishing the interior surface of superconducting radio frequency cavities but implemented here for the first time to polish electrodes for dc high voltage photoguns. The technique reduced polishing time from weeks to hours while providing surface roughness comparable to that obtained with diamond-paste polishing and with unprecedented consistency between different electrode samples. We present electrode design considerations and high voltage conditioning results to 360 kV (∼11 MV/m), comparing barrel-polished electrode performance to that of diamond-paste polished electrodes. Tests were performed using a dc high voltage photogun with an inverted-geometry ceramic insulator design.
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