Size-reduction of small grain residue is required on the combine harvester to promote uniform distribution of residue across the full harvested width. However, unnecessary size reduction increases energy expenditures that can reduce harvester capacity. To objectively quantify the degree of residue processing, an apparatus and method was developed for evaluating particle-size distribution of small grain crop residue. The apparatus consisted of a pre-screener to sort long particles and an oscillating cascade of three screens which separated material into four additional fractions. The separation process was continuous, so large volume samples could be separated more quickly than batch systems. The developed system was used to evaluate wheat residue which was processed to various extents by a combine residue chopper in two experiments. Statistically significant (p < 0.05) differences between variably processed wheat residues were found using the developed apparatus and methodology. The separated wheat residue was partitioned into three particle-size ranges of less than 50 mm, 50 to 125 mm, and greater than 125 mm. Samples of 3 to 4 kg could be completely analyzed in less than 10 min.

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