Effects of corn silage crop processing and chop length on intake, digestion, and milk production were evaluated. Corn silage treatments were harvested at one-half milkline stage of maturity (65% whole-plant moisture content) and at 0.95-cm theoretical length of cut without processing (control) or 0.95-, 1.45-, or 1.90-cm theoretical length of cut with processing at a 1-mm roll clearance. Twenty-four multiparous Holstein cows averaging 71 d in milk at trial initiation were in a replicated 4 x 4 Latin square design with 28-d periods; one square was comprised of ruminally cannulated cows for rumen measurements. Corn silage treatments were fed in total mixed rations containing 50% forage (67% corn silage and 33% alfalfa silage) and 50% corn and soybean meal based concentrate (dry matter basis). Dry matter intake (25.9 vs. 25.3 kg/d) and milk (46.0 vs. 44.8 kg/ d) and fat (1.42 vs. 1.35 kg/d) yields were higher for the processed corn silage treatments compared with the control corn silage. Within the processed corn silage treatments, there were no chop length effects on intake, milk production, or milk composition. Chewing activity was not different among the four corn silage treatments averaging 12 h/d. Total tract digestion of dietary starch was lower for control corn silage (95.1%) compared with fine, medium, and coarse processed corn silage treatments, which averaged 99.3%. Total tract digestion of dietary NDF was reduced for fine-processed corn silage compared with control corn silage and coarse-processed corn silage (28.4% vs. 33.9 and 33.7%, respectively). Processing corn silage improved dry matter intake, starch digestion, and lactation performance. Under the conditions of this study and with theoretical lengths of cut ranging from 0.95 to 1.90 cm, length of chop effects were minimal in processed corn silage.
Stage of maturity at harvest and mechanical processing affect the nutritive value of corn silage. The change in nutritive value of corn silage as maturity advances can be measured by animal digestion and macro in situ degradation studies among other methods. Predictive equations using climatic data, vitreousness of corn grain in corn silage, starch reactivity, gelatinization enthalpy, dry matter (DM) of corn grain in corn silage, and DM of corn silage can be used to estimate starch digestibility of corn silage. Whole plant corn silage can be mechanically processed either pre- or postensiling with a kernel processor mounted on a forage harvester, a recutter screen on a forage harvester, or a stationary roller mill. Mechanical processing of corn silage can improve ensiling characteristics, reduce DM losses during ensiling, and improve starch and fiber digestion as a result of fracturing the corn kernels and crushing and shearing the stover and cobs. Improvements in milk production have ranged from 0.2 to 2.0 kg/d when cows were fed mechanically processed corn silage. A consistent improvement in milk protein yield has also been observed when mechanically processed corn silage has been fed. With the advent of mechanical processors, alternative strategies are evident for corn silage management, such as a longer harvest window.
Two experiments were conducted to evaluate the effects of hybrid, maturity, and mechanical processing of whole plant corn on chemical and physical characteristics, particle size, pack density, and dry matter recovery. In the first experiment, hybrid 3845 whole plant corn was harvested at hard dough, one-third milkline, and two-thirds milkline with a theoretical length-of-cut of 6.4 mm. In the second experiment, hybrids 3845 and Quanta were harvested at one-third milkline, two-thirds milkline, and blackline stages of maturity with a theoretical length-of-cut of 12.7 mm. At each stage of maturity, corn was harvested with and without mechanical processing by using a John Deere 5830 harvester with an onboard kernel processor. The percentage of intact corn kernels present in unprocessed corn silage explained 62% of variation in total tract starch digestibility. As the amount of intact kernels increased, total tract starch digestibility decreased. Post-ensiled vitreousness of corn kernels within the corn silage explained 31 and 48% of the variation of total tract starch digestibility for processed and unprocessed treatments, respectively. For a given amount of vitreous starch in corn kernels, total tract starch digestibility was lower for cows fed unprocessed corn silage compared with processed corn silage. This suggests that processing corn silage disrupts the dense protein matrix within the corn kernel where starch is embedded, therefore making the starch more available for digestion. Particle size of corn silage and orts that contained corn silage was reduced when it was processed. Wet pack density was greater for processed compared with unprocessed corn silage.
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