Nanocelluloses (NC) increase mechanical and barrier paper properties allowing the use of paper in applications actually covered by other materials. Despite the exponential increase of information, NC have not been fully implemented in papermaking yet, due to the challenges of using NC. This paper provides a review of the main new findings and emerging possibilities in this field by focusing mainly on: (i) Decoupling the effects of NC on wet-end and paper properties by using synergies with retention aids, chemical modification, or filler preflocculation; (ii) challenges and solutions related to the incorporation of NC in the pulp suspension and its effects on barrier properties; and (iii) characterization needs of NC at an industrial scale. The paper also includes the market perspectives. It is concluded that to solve these challenges specific solutions are required for each paper product and process, being the wet-end optimization the key to decouple NC effects on drainage and paper properties. Furthermore, the effect of NC on recyclability must also be taken into account to reach a compromise solution. This review helps readers find upscale options for using NC in papermaking and identify further research needs within this field.
2,2,6,6‐Tetramethylpiperidine‐1‐oxyl (TEMPO)‐mediated oxidation of cellulose is the most effective pretreatment to obtain highly fibrillated cellulose nanofibers (CNFs). However, the associated environmental impact and the high operational costs have limited its implementation at large scale. This study aims to improve the effectiveness of this pretreatment by reducing the oxidation time and reusing the reaction medium, with the ultimate objective of upscaling a more viable sustainable process. The results show the possibility of reducing the reaction time by 85% and 60% in the case of cotton and eucalyptus pulps, respectively, without altering the properties of the obtained CNFs (carboxyl groups, nanofibrillation yield, cationic demand, and morphology). The reuse of 75% of the reaction medium for ten cycles, do not alter the properties of the CNFs either. With this approach, the consumption of TEMPO and NaBr is reduced by 67%, while that of NaClO is decreased by 42% and 22% in the oxidation of cotton and eucalyptus cellulose, respectively. At the same time, the environmental concerns derived from the disposal of the catalysts are considerably reduced.
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