The purpose of this study is to analyse, by simulation, the injection of ABS plastic parts and track results on piece deformations after the latter was removed from the mould. Injection Process. Analysis was performed using the Autodesk Moldflow professional package. The results of the theoretical analysis by numerical methods are used for optimal design of the die to reduce and eliminate the strains and defect parts.
In this research work, the analysis of a parallel structure, hexapod type, was studied from the rigidity point of view. The modelling of the structure and the assembly were designed in SolidWorks one of the most used software for the design in the construction of machine tools, automotive and aeronautics field. The modal, the static analysis, forces and moment loading, were performed with ANSYS programme by finite element method, for each of the three studied positions of the structure.
This paper presents a method to investigate the characteristics of a turning high-speed spindle system. The geometric quality of high-precision parts is highly dependent on the performance of the entire machining system,especially by the main spindle behaviour. The machine tool main spindle units is focused on direct driven spindle units for high-speed and high performance cutting. This paper analyzes the static behavior for a turning machine spindle and presents some activities to improve the CAD model for such complex systems. The proposed models take into account the spindle with the detailed bearing system. The analysis was performed during the design activity and was based on Finite Elements Method. Starting from the 3D designed model, using FEM done by means of ANSYS analysis the structure stiffness was evaluated and, by consequence, the influence on the machine tool precision. The aim of this paper is to develop a finite element model of the machine spindle system and to use this method for design optimization. The 3D model was designed using the SolidWorks CAD software. The static analysis was completed by modal, harmonic response and thermal analysis, but their results will be presented in other papers.
The paper presents the bases of a methodology for obtaining a 3D solid model by three-dimensional scanning. The three-dimensional scanning has been available for more than 15 years; and yet, some people have heard of it but a few are familiar with the applications of this technology. 3D scanning is also known as 3D digitization, its name coming from the fact that it is a process that employs a contact or non-contact digitizing feeler in order to capture the form of objects and recreate them as 3D graphic representations in a virtual work space through a very dense network of points (xyz). By means of certain specialized programmes, we can obtain not only the tool’s geometric parameters that can be compared with the obligatory parameters, but also a direct evaluation of the geometric deviations from ideal values.
This paper presents a method to investigate the dynamic behavior of a turning high-speed spindle system. The machine tool main spindle unit is focused on direct driven spindle units for high-speed and high performance cutting. This paper analyzes the static behavior for a turning machine spindle and presents some activities to improve the CAD model for such complex systems. The proposed models take into account the spindle with the bearing detailed system. The analysis was performed during the design activity and was based on Finite Elements Method. Starting from the 3D model, using FEM done by means of ANSYS analysis, structural dynamic behavior was evaluated. The aim of this paper is to develop a finite element model of the machine spindle system and use this method for design optimization. The 3D model was designed using the Solidworks CAD software. In order to obtain accurate dynamic characteristics of the spindle-bearing system during the design stage, the finite element model is simulated using dedicated software, and a method in which springs and damping units imitate bearing support. The proposed method can predict the regular pattern in which bearing stiffness and bearing span affect natural frequency and harmonic response. The research demonstrates that this method predicts the dynamic characteristics of the spindle-bearing system therefore it can be a reference for dynamic optimization design of spindle-bearing systems in turn-milling centers. The static analysis was presented in another paper. The thermal analysis will be presented in a future paper.
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