Lignin holds the key for maximizing value extraction from lignocellulosic biomass. This is currently hindered by the application of fractionation methods that significantly alter the lignin structure to give highly recalcitrant materials. For this reason, it can be highly beneficial to use less-severe fractionation conditions that allow for efficient extraction of lignin with retention of the β-aryl ether (β-O-4) content. Here, we present a detailed study on mild alcohol-based organosolv fractionation with the aim of understanding how to achieve a balance between efficiency of lignin extraction and the structure of the resulting lignin polymers, using walnut shells as model biomass. Monitoring different extraction conditions reveals how the structure of the extracted lignin changes depending on the extraction conditions in terms of molecular weight, alcohol incorporation, and H/G/S ratios. Moving from ethanol to n-pentanol, it was revealed that, in particular, alcohol incorporation at the benzylic α-position of β-aryl ether units not only plays a key role in protecting the β-O-4 linking motif but more importantly increases the solubility of larger lignin fragments under extraction conditions. This study shows that α-substitution already occurs prior to extraction and is essential for reaching improved extraction efficiencies. Furthermore, αsubstitution with not only bulky secondary alcohols and tertiary alcohols but also chloride was revealed for the first time and the latter could be involved in facilitating α-alkoxylation. Overall, this study demonstrates how by tuning the fractionation setup and conditions, the resulting lignin characteristics can be influenced and potentially tailored to suit downstream demands.

Current lignin fractionation methods use harsh conditions that alter the native lignin structure, resulting in a recalcitrant material which is undesired for downstream processing. Milder fractionation processes allow for the isolation of lignins that are high in β-aryl ether (β-O-4) content, however, at reduced extraction efficiency. The development of improved lignin extraction methods using mild conditions is therefore desired. For this reason, a flow-through setup for mild ethanosolv extraction (120 °C) was developed. The influence of acid concentration, ethanol/water ratio, and the use of other linear alcohol co-solvents on the delignification efficiency and the β-O-4 content were evaluated. With walnut shells as model feedstock, extraction efficiencies of over 55% were achieved, yielding lignin with a good structural quality in terms of β-O-4 linking motifs (typically over 60 per 100 aromatic units). For example, lignin containing 66 β-O-4 linking motifs was obtained with an 80:20 n-propanol/water ratio, 0.18 M H2SO4 with overall a good extraction efficiency of 57% after 5 h. The majority of the lignin was extracted in the first 2 hours and this lignin showed the best structural quality. Compared to batch extractions, both higher lignin extraction efficiency and higher β-O-4 content were obtained using the flow setup.