Laser Powder Bed Fusion (LPBF) is an additive manufacturing process employed in the aerospace, automotive, and medical industries. In these sectors, nickel-, aluminium-, and titanium-based alloys are mainly used for various applications. Yet, only few of the commonly used steels have been qualified for the LPBF process in the mechanical engineering industry, which normally uses hot work tool steels with less than 0.5 wt.-% carbon content. However, many applications need high wear-resistant steel alloys with high hardness, both of which can be achieved with a higher carbon content, like in high-speed steels. But when processed with LPBF, these steels often form cracks, making the process very challenging. In this feasibility investigation, we demonstrate that LPBF can be used to manufacture dense and crack-free specimens with a hardness of over 62 HRC (as built) from high-speed steel AISI M50 (carbon content of 0.8 wt.-%). Furthermore, we evaluate the influence of typical LPBF process parameters, especially of preheating temperatures up to 500°C, on the microstructure of the specimens.
Complex 3D scaffolds with interconnected pores are a promising tool for bone regeneration. Such 3D scaffolds can be manufactured by selective laser sintering (SLS) from biodegradable composite powders. However, the mechanical strength of these scaffolds is often too low for medical application. We propose that the mechanical strength of laser-sintered scaffolds can be improved through composite powders with tailored properties (e.g., suitable powder particle size and melt viscosity for SLS). To prove this, two batches of a poly(D,L-lactide) (PDLLA)/β-tricalcium phosphate (β-TCP) composite powder with 50 wt% PDLLA and 50 wt% β-TCP were synthesized. The two batches differed in polymer particle size, filler particle size, and polymer molecular weight. Both batches were processed with identical SLS process parameters to study the extent to which the material properties influence how well a PDLLA/β-TCP (50/50) composite can be processed with SLS. In the SLS process, batch 2 showed improved melting behavior due to its smaller polymer particle size (approx. 35 µm vs. 50 µm) and its lower zero-shear melt viscosity (5800 Pa∙s vs. 17,900 Pa∙s). The better melting behavior of batch 2 led to SLS test specimens with lower porosity compared to batch 1. In consequence, the batch 2 specimens exhibited a larger biaxial bending strength (62 MPa) than the batch 1 specimens did (23 MPa). We conclude that a tailored composite powder with optimized polymer particle size, filler particle size, and polymer molecular weight can increase the achievable mechanical strength of laser-sintered scaffolds.
We demonstrate the feasibility of measuring x-ray refractive indices by transparent edge diffraction without recourse to the Kramers-Kronig relations. The method requires a coherent x-ray source, a transparent sample with a straight edge, and a high resolution x-ray detector. Here, we use the aluminum Kα radiation originating from a laser-produced plasma to coherently illuminate the edge of thin aluminum and beryllium foils. The resulting diffraction patterns are recorded with an x-ray CCD camera. From least-squares fits of Fresnel diffraction modeling to the measured data we determine the refractive index of Al and Be at the wavelength of the Al Kα radiation (0.834 nm, 1.49 keV).
Laser osteotomy is one possible method of preparing beds for dental implants in the human jaw. A major problem in using this contactless treatment modality is the lack of haptic feedback to control the depth while drilling the implant bed. A contactless measurement system called laser triangulation is presented as a new procedure to overcome this problem. Together with a tomographic picture the actual position of the laser ablation in the bone can be calculated. Furthermore, the laser response is sufficiently fast as to pose little risk to surrounding sensitive areas such as nerves and blood vessels. In the jaw two different bone structures exist, namely the cancellous bone and the compact bone. Samples of both bone structures were examined with test drillings performed either by laser osteotomy or by a conventional rotating drilling tool. The depth of these holes was measured using laser triangulation. The results and the setup are reported in this study.
Es wird vom zweiten Seminar zum Thema „Laufkäfer in der Naturschutz- und Planungspraxis“ (hier Modul II) der Akademie für Natur- und Umweltschutz Baden-Württemberg berichtet, das vom 5.-7. Oktober 2022 in Karlsruhe im Naturschutzzentrum Rappenwört des Landes Baden-Württemberg stattfand. Es steht in der Reihe von Fortbildungsveranstaltungen zum Themenbereich „Artenwissen stärken – Artenvielfalt erhalten“. Laufkäfer, die eine wichtige und artenreiche Gruppe für naturschutzfachliche, landschaftsökologische und umweltplanerische Fragestellungen bilden, und für die ein umfangreiches Grundlagenwerk für Baden-Württemberg vorliegt, sind erstmals 2022 in das Kursprogramm aufgenommen worden. Ein Bericht über das erste Seminar wurde bereits publiziert. Im Rahmen des vorliegenden Berichts werden insbesondere die Aufsammlungsergebnisse der Exkursionen während des gegenständlichen Seminars (hier: 67 Arten) dokumentiert, um diese allgemein verfügbar zu machen.
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