In the quest for advanced propulsion and power-generation systems, high-fidelity simulations are too computationally expensive to survey the desired design space, and a new design methodology is needed that combines engineering physics, computer simulations and statistical modeling. In this paper, we propose a new surrogate model that provides efficient prediction and uncertainty quantification of turbulent flows in swirl injectors with varying geometries, devices commonly used in many engineering applications. The novelty of the proposed method lies in the incorporation of known physical properties of the fluid flow as simplifying assumptions for the statistical model. In view of the massive simulation data at hand, which is on the order of hundreds of gigabytes, these assumptions allow for accurate flow predictions in around an hour of computation time. To contrast, existing flow emulators which forgo such simplications may require more computation time for training and prediction than is needed for conducting the simulation itself. Moreover, by accounting for coupling mechanisms between flow variables, the proposed model can jointly reduce prediction uncertainty and extract useful flow physics, which can then be used to guide further investigations.

The present study proposes a data-driven framework trained with high-fidelity simulation results to facilitate decision making for combustor designs. At its core is a surrogate model employing a machine-learning technique called kriging, which is combined with data-driven basis functions to extract and model the underlying coherent structures. This emulation framework encompasses key design parameter sensitivity analysis, physics-guided classification of design parameter sets, and flow evolution modeling for efficient design survey. To better inform the model of quantifiable physical knowledge, a sensitivity analysis using Sobol' indices and a decision tree are incorporated into the framework. This information improves the surrogate model training process, which employs basis functions as regression functions over the design space for the kriging model. The novelty of the proposed approach is the construction of the model through Common Proper Orthogonal Decomposition, which allows for data-reduction and extraction of common coherent structures. The accuracy of prediction of mean flow features for new swirl injector designs is assessed and the dynamic flowfield is captured in the form of power spectrum densities. This data-driven framework also demonstrates the uncertainty quantification of predictions, 2 providing a metric for model fit. The significantly reduced computation time required for evaluating new design points enables efficient survey of the design space.

Calibration refers to the estimation of unknown parameters which are present in computer experiments but not available in physical experiments. An accurate estimation of these parameters is important because it provides a scientific understanding of the underlying system which is not available in physical experiments. Most of the work in the literature is limited to the analysis of continuous responses. Motivated by a study of cell adhesion experiments, we propose a new calibration framework for binary responses. Its application to the T cell adhesion data provides insight into the unknown values of the kinetic parameters which are difficult to determine by physical experiments due to the limitation of the existing experimental techniques.

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This interdisciplinary study, which combines machine learning, statistical methodologies, highfidelity simulations, and flow physics, demonstrates a new process for building an efficient surrogate model for predicting spatiotemporally evolving flow dynamics. In our previous work, a common-grid proper-orthogonal-decomposition (CPOD) technique was developed to establish a physics-based surrogate (emulation) model for prediction of mean flowfields and design exploration over a wide parameter space. The CPOD technique is substantially improved upon here using a kernel-smoothed POD (KSPOD) technique, which leverages kriging-based weighted functions from the design matrix. The resultant emulation model is then trained using a dataset obtained through high-fidelity simulations.As an example, the flow evolution in a swirl injector is considered for a wide range of design parameters and operating conditions. The KSPOD-based emulation model performs well, and can faithfully capture the spatiotemporal flow dynamics. The model enables effective design surveys utilizing high-fidelity simulation data, achieving a turnaround time for evaluating new design points that is 42,000 times faster than the original simulation.