Recently, with a broadening range of available materials and alteration of feeding processes, several extrusion-based 3D printing processes for metal materials have been developed. An emerging process is applicable for the fabrication of metal parts into electronics and composites. In this paper, some critical parameters of extrusion-based 3D printing processes were optimized by a series of experiments with a melting extrusion printer. The raw materials were copper powder and a thermoplastic organic binder system and the system included paraffin wax, low density polyethylene, and stearic acid (PW–LDPE–SA). The homogeneity and rheological behaviour of the raw materials, the strength of the green samples, and the hardness of the sintered samples were investigated. Moreover, the printing and sintering parameters were optimized with an orthogonal design method. The influence factors in regard to the ultimate tensile strength of the green samples can be described as follows: infill degree > raster angle > layer thickness. As for the sintering process, the major factor on hardness is sintering temperature, followed by holding time and heating rate. The highest hardness of the sintered samples was very close to the average hardness of commercially pure copper material. Generally, the extrusion-based printing process for producing metal materials is a promising strategy because it has some advantages over traditional approaches for cost, efficiency, and simplicity.
Functionally graded materials (FGMs) with spatially varying material properties in 3D space are highly desired for a wide range of applications. Although FGMs are ubiquitous in biological materials, the fabrication of FGMs with continuous non-linear spatial variation of material properties remains a great challenge. Here we present a self-developed extrusionbased additive manufacturing system capable of fabricating FGMs with sophisticated material property distributions. The workflow involves property function modeling, gray-scale representation and control codes generation, digital material feeding and active multi-material mixing. The effectiveness of the technology is demonstrated by the successful printing of a diverse range of objects with complex spatial variations in color and Al2O3 concentration. In addition, by controlling the dynamic change of the different components during reactive 3D printing process, we can fabricate polyurethane (PU) objects with various gradient patterns in material mechanical properties. The results of the cantilever bending test and simulation show that the material gradient can effectively relieve the stress concentration. The proposed gradient 3D printing system opens a new avenue for manufacturing FGMs with exquisite material property distributions thus far only accessible by biological materials grown in nature.
Hydrothermal method was used to convert graphene oxide to graphene in water. Polyvinylpyrrolidone was added to improve dispersion of graphene and form a stable graphene solution with a high concentration. This stable graphene solution was used to mix with waterborne polyurethane (WPU) to prepare WPU/graphene composites. The electrical conductivity of WPU was greatly improved with incorporation of graphene, and when the filling amount of graphene is 4.0 wt%, the conductivity of the composite reaches 8.30 × 10−4 S cm−1, which is a little higher than that of the composite prepared by in situ method.
Down-regulation of β-amyrin synthase gene expression by RNA interference led to reduced levels of β-amyrin and oleanane-type ginsenoside as well as up-regulation of dammarane-type ginsenoside level. In the biosynthetic pathway of ginsenosides, β-amyrin synthase catalyzes the reaction from oxidosqualene to β-amyrin, the proposed aglycone of oleanane-type saponins. Here, RNAi was employed to evaluate the role of this gene in ginsenoside biosynthesis of Panax ginseng hairy roots. The results showed that RNAi-mediated down-regulation of this gene led to reduced levels of β-amyrin and oleanane-type ginsenoside Ro as well as increased level of total ginsenosides, indicating an important role of this gene in biosynthesis of ginsenoside. Expression of key genes involved in dammarane-type ginsenoside including genes of dammarenediol synthase and protopanaxadiol and protopanaxatriol synthases were up-regulated in RNAi lines. While expression of squalene synthase genes was not significantly changed, β-amyrin oxidase gene was down-regulated. This work will be helpful for further understanding ginsenoside biosynthesis pathway.
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