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Recently, the studies on the effects of high magnetic fields on solidification processes have been paid much attention both from the fundamental and applied points of view. With the aid of the enhanced Lorentz force and magnetization effect caused by the remarkably increased magnetic field intensity, several interesting phenomena, such as the control of fluid flow and particle migration in a melt, crystal orientation, and phase alignment, have been obtained. Moreover, the magnetic force induced by the interaction of magnetization and high magnetic field gradient has been evidenced to show significant effects on the microstructure evolution of alloys. In this paper, the recent development of the control of the solidification process by high magnetic fields is reviewed from the view point of uniform magnetic fields and magnetic field gradients.

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The development of Fe-based nanocrystalline alloys with high saturation magnetization (Bs), excellent magnetic softness and good manufacturability is highly desirable. Here, the effect of substituting 1 at% P for B and Si on the thermal stability, microstructure and magnetic properties of Fe76Cu0.8Nb2.2B9Si12 alloy has been studied in detail. It was found that replacing B with P effectively reduces the coercivity (Hc) of the alloy without deteriorating the Bs and permeability (μ). However, replacing Si with P has little effect on the Hc and Bs, yet significantly reduces the μ. The variation in the magnetic properties can be well understood from the evolution of the microstructure and magnetic anisotropy induced by P microalloying. The Fe76Cu0.8Nb2.2B8Si12P1 alloy with a good processing window, a high Bs of 1.41 T, a great μ of 29,000 at 1 kHz and a low Hc of 0.6 A/m is suitable for high-power electronic devices.

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