Low productivity and high electricity consumption are considered problems of the hammer mill, which is widely used in current feed production. In this paper, the mechanical properties of corn grain ground by a hammer mill were analysed, and the key factors affecting the performance of the hammer mill were determined. The single-factor experiment and three-factor, three-level quadratic regression orthogonal experiment were carried out with the spindle speed, corn grain moisture content and number of hammers as experimental factors and the productivity and electricity consumption per ton as evaluation indexes. The results showed that the order of influence on the productivity was spindle speed > corn grain moisture content > number of hammers and that the order of influence on the electricity consumption per ton was corn grain moisture content > spindle speed > number of hammers. The parameters were optimized based on the response surface method with the following results: the spindle speed was 4306 r/min, the corn grain moisture content was 10%, and the number of hammers was 24. The validation experiment was carried out with the optimal parameters’ combination. The productivity and electricity consumption per ton were 988.12 kg/h and 5.37 kW·h/t, respectively, which were consistent with the predicted results of the model.
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