A preliminary study on the use of wood and plastic wastes generated in Merida, Mexico to assess their potential for the development of building materials is reported. Composites based on recycled, high-density polyethylene (R-HDPE) loaded with wood particles were prepared. The R-HDPE was collected from Merida's Separation Plant, where it was sorted from other residues, either organic or inorganic. Composites based on virgin, high-density polyethylene (V-HDPE) were also prepared to assess the effect of the R-HDPE on the composite's mechanical properties. The wood came from the trims of different varieties of the city's trees that are periodically pruned as part of the cleaning and urbanising programmes implemented by the City Council. A batch of this material was selected at random to incorporate into both the R-HDPE and V-HDPE. Different wood particle sizes were experimented with to obtain extruded composites with contents of 50% and 60% by weight of wood that were characterized under tension and impact. Flat wood-plastic extrudates with reasonable good appearance were also produced at the laboratory level as a first step to find an adequate route to scale-up the process to a pilot level to evaluate the feasibility of producing alternative building materials.
Wood-plastic composites (WPCs) are considered to be highly durable materials and immune to any type of biological attack. However, when one of these composites is exposed to accelerated weathering, its surface is affected by the appearance of cracks, which constitute an ideal access route for biotic agents. Although the destruction of wood caused by termites is recognized worldwide, information on their effects on WPC-based products is scarce. Thus, in this study, we aimed to examine the effects of termite attacks on weathered and nonweathered pinewood residue/recycled high-density polyethylene composites. In this study, WPCs with 40 wt % wood were prepared. Test samples obtained by compression molding and profile extrusion were subjected to weathering cycles for 1000 and 2000 h with a UV-type accelerated tester equipped with UVA-340 fluorescent lamps. Afterward, specimens were exposed to the attack of higher termites (Nasutitermes nigriceps) native to the Yucatan Peninsula. Subsequently, flexural mechanical essays, Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), and scanning electron microscopy (SEM) analyses were performed. FTIR spectroscopy and DSC showed that the surfaces of the compression-molded specimens were degraded to a higher extent because of the accelerated weathering. The microscopy results revealed that severe damage was caused by the termites on the surface of the compression-molded samples. Statistical analysis of the mechanical test results showed that biotic attack produced significant changes in the samples previously exposed to accelerated weathering. The results show that the processing method directly affected the sample performance because of differences in the surface composition. The profile-extruded composites seemed to better resist termite attack.
BACKGROUND: Results of a feasibility study to produce elongated structures of an electro‐conductive polyaniline complex (PANICOM) within polymer composites by means of an in situ deformation process are reported. The aim was to find an alternative route to produce fiber‐like polymer materials with potential applications in electrostatic discharge (ESD) protection. PANICOM–polypropylene blends with PANICOM contents ranging from 1 to 50 wt% were capillary extruded. The microstructure was analyzed using optical and scanning electron microscopy. Conductivity measurements were carried out. Tensile mechanical properties were also characterized. RESULTS: PANICOM was deformed into elongated structures, embedded within the polypropylene, preferentially oriented in the extrusion direction. The highest conductivity levels were reached for PANICOM contents of 15 wt% and greater. For contents of PANICOM of about 5 to 10 wt%, the conductivities lay within the optimal ESD range, and the breaking tenacity was only about 25% lower than that of pure polypropylene. CONCLUSION: The results obtained provide further evidence to support the feasibility of producing electrically conductive fibers of PANICOM within a suitable polymer matrix by means of a simple in situ deformation process, so as to allow the fabrication of conducting composites with potential applications in ESD protection. Copyright © 2009 Society of Chemical Industry
This work presents a study on the use of wood and plastic wastes generated in abundance in Merida, Mexico, to help to reduce them in order to mitigate environmental deterioration. The use of these wastes is proposed to obtain a low-cost building material. So, the escalation process (i.e., extrusion) at the pilot level to obtain a prototype of a wood–plastic composite (WPC) corrugated sheet to evaluate the technical feasibility to make a low-cost product is reported. A corrugated sheet with recycled high-density polyethylene (R-HDPE) was produced. The R-HDPE was collected from Merida’s Separation Plant. The wood came from the trimmings of different varieties of trees and shrubs that are periodically pruned. WPC sheets with virgin HDPE were prepared to assess its effect on the materials’ mechanical performance. The wood/HDPE weight ratio was 40/60. The performance of the WPC sheets was compared with that of commercial products with similar characteristics, namely acrylic and polyester sheets reinforced with fibreglass, and black asphalt-saturated cardboard sheets. Thus, the effect of natural weathering on the maximum tensile tearing force and on the maximum flexural load of the different types of sheets was evaluated. Although the mechanical performance of the WPC sheets was lower than that of the acrylic and polyacrylic sheets, their performance was much better than that of the cheap black asphalt-saturated cardboard sheets. So, they are a good option to be used as low-cost temporary roofing.
In outdoor applications, the mechanical performance of wood-plastic composites (WPCs) is affected by UV radiation, facilitating moisture intake and damaging the wood-polymer interfacial region. The purpose of this study was to evaluate the effect of moisture absorption-desorption cycles (MADCs), and the exposure to UV radiation on the interfacial shear strength (IFSS) of WPCs with 40% pinewood residue and 60% highdensity polyethylene. One of the WPCs incorporated 5% coupling agent (CA) with respect to wood content. The IFSS was evaluated following the Iosipescu test method. The specimens were exposed to UV radiation using an accelerated weathering test device and subsequently subjected to four MADCs. Characterization was also performed by scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). The absorption and desorption of moisture was slower in non-UVirradiated WPCs, particularly in those with the CA. The UV radiation did not significantly contribute to the loss of the IFSS. Statistically, the CA had a favorable effect on the IFSS. Exposure of the samples to MADCs contributed to reduce the IFSS. The FTIR showed lignin degradation and the occurrence of hydrolysis reactions after exposure to MADCs. SEM confirmed that UV radiation did not significantly affect the IFSS.
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