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The development of thermal energy storage solutions (TES) in agroindustry allows reduction of production costs and improvement of operation sustainability. Such solutions require high storage capacity and the ability to adapt to existing equipment. The use of phase change materials (PCMs), which are able to store thermal energy as latent heat, creates new opportunities for heat storage solutions (LHS, latent heat storage) with higher energy density and improved performance when compared to sensible heat storage. New architectures are envisaged where heat storage is distributed throughout the production chain, creating prospects for the integration of renewable generation and recovery of industrial heat waste. This work aims to investigate the benefits of decentralized thermal storage architecture, directly incorporating PCM into the existing equipment of an agroindustry production line. To assess the feasibility and potential gain in the adoption of this TES/LHS distributed solution, a tempering and mixing equipment for food granules is selected as a case study, representing a larger cluster operating under the operation paradigm of water jacket heating. The behavior of the equipment, incorporating an inorganic PCM, is modeled and analyzed in the ANSYS Fluent software. Subsequently, a prototype is instrumented and used in laboratory tests, allowing for data collection and validation of the simulation model. This case study presents a demonstration of the increase in storage capacity and the extension of the discharge process when compared to a conventional solution that uses water for sensible heat storage.

The use of Phase Change Materials (PCMs), able to store latent heat, represents an opportunity to improve energy efficiency in the agroindustry by means of thermal energy storage. PCMs provide higher energy density then sensible heat storage mediums, thus paving the way to multiple applications, like supporting the integration of renewables or allowing for new storage architectures, decentralized and directly installed in the chain production equipment, creating e.g. the opportunity to recover and value low-grade operational heat sub-products. Such new and decentralized architecture, not currently applied in agroindustry, is proposed in this work. A chocolate tempering machine using an organic PCM is conceived and analyzed using ANSYS Fluent software for computational fluid dynamics simulations, comparing the main aspects in the storage capacity and discharging process with a conventional sensitive heat storage solution that uses water. PCMs allows improving the stored energy, keeping the chocolate in the working temperature after being tempered for more than four times longer than using only hot water. If the PCMs are charged by renewables, the self-consumption ratio can be improved while providing energy flexibility to the user.

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