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The incorporation of calcite marble waste in epoxy resin for the production of artificial stone can represent a technical-economical method and environmentally viable, reducing the amount of discarded residue in the environment, and adding economic value to marble waste and enabling the generation of jobs. The production of natural stone in Brazil recorded an exorbitant amount of waste generated in marble processing. Only 75% of marble taken from the deposits it becomes the finished product the rest is discarded. This study aimed to evaluate the mechanical and physical properties of produced artificial marble based in calcite marble waste and epoxy resin. The vacuum vibro compression was used for production as artificial marble and the specimens were cut according to standart NBR 15845. The results indicated that the artificial stones exhibit physical and mechanical results within the expected range for these kinds of materials. Artificial marble with a maximum flexural strength of 31,8 MPa, maximum compressive strength of 85,2 MPa, water absorption below 0.05% and a satisfactory adhesion between load and resin were obtained for the materials produced with 80% wt marble particles and 20% wt epoxy resin, enabling the development of an alternative material for civil construction applications.

The worldwide demand for ornamental stones in building construction is motivating the use of their wastes, generated during fabrication, to produce synthetic stones. This work has as its objective to investigate the production of a synthetic ornamental marble (SOM) under vacuum and vibro-compression processing of a polyester matrix composite with addition of marble waste as a filler. Rectangular SOM composite plates were subjected to compression and flexural mechanical tests. Samples were analyzed to obtain the density, water absorption, and microstructure. The SOM composites presented properties within the expected range of an artificial stone, which indicates that the applied process is suitable for production of this type of material.

The present work is part of an innovation research project aiming to develop artificial stone from industrial wastes. In principle, the project goal is to fabricate artificial stones with improved characteristics to be used as plates for housing and road construction. In this work, the specific industrial residue was an electrostatically precipitated powder obtained from the initial sintering stage of an integrated steelmaking plant. Plates were produce by vacuum vibro-compression of epoxy resin mixed with 80 and 85 wt% of this specific residue. After curing, the plates were characterized for physical parameters and mechanical properties. The microstructural aspect of the finishing surface was analyzed for both novel artificial stones by scanning electron microscopy. The results indicated that the 80% residue incorporated artificial stone is superior to the 85% residue incorporated and markedly stronger than a commercial artificial stone, incorporated with granite residue, with comparable density and water absorption. These characteristics favor the technical substitution of the presently investigated artificial for the commercial stone. In particular, based on wear tests, the residue incorporated artificial stone would be restricted to application as pavement in medium traffic roads.

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Artificial stones have recently been worldwide commercialized but are still not produced in Brazil. This has motivated efforts for the local fabrication of a similar stone. Thus, an artificial ornamental stone (AOS) was fabricated by means of a resin transfer molding (RTM) process. Marble residues were placed inside a hermetic mold under vacuum. A still fluid polyester resin, already mixed with a catalyst and a thinner, was injected into the mold. After curing, the density and water absorption of the AOS were evaluated. The material was also subjected to both compression and bend mechanical tests. The AOS microstructure was analyzed by scanning electron microscopy, which was then related to the obtained physical and mechanical properties.

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