Phone: þ61 2 9385 0411, Fax: þ61 2 9385 7762We discuss the importance of gettering and hydrogenation for next-generation silicon solar cells in the context of industrial cell fabrication. Gettering and hydrogenation play a vital role for p-type cell technologies in improving the silicon material's minority charge carrier lifetime. These mechanisms are naturally incorporated during screen-printed cell fabrication through the phosphorus emitter diffusion, silicon nitride deposition and subsequent metallisation firing processes. While the transition towards emitters with lower dopant concentrations and/or thermal oxide passivation can reduce surface recombination, it can negatively impact the ability to getter common impurities such as iron. For cell technologies with alternative low-temperature metallisation approaches, the ability to hydrogenate bulk defects is greatly reduced. Ultrahigh efficiency n-type technologies tend to use heterojunction structures rather than diffused layers, but in doing so, do not benefit from phosphorus gettering. Also, particularly for amorphous silicon-based heterojunction structures, the imposed temperature constraints strongly limit the ability to passivate bulk defects. As a result, high-efficiency n-type technologies rely on the use of 'high-quality' wafers or would require the deliberate addition of gettering and hydrogenation processes before cell fabrication. A potential high-efficiency hybrid homojunction/heterojunction structure is then discussed that could naturally enable gettering and bulk hydrogenation throughout cell fabrication.Calibrated implied open circuit voltage (V oc ) map of a p-type mono-crystalline wafer highlighting the impact of prehydrogenating the top half of the wafer.
The understanding and development of advanced hydrogenation processes for silicon solar cells are presented. Hydrogen passivation is incorporated into virtually all silicon solar cells, yet the properties of hydrogen in silicon are still poorly understood. This is largely due to the complex behaviour of hydrogen in silicon and its ability to exist in many different forms in the lattice. For commercial solar cells, hydrogen is introduced into the device through the deposition of hydrogen-containing dielectric layers and the subsequent metallisation firing process. This process can readily passivate structural defects such as grain boundaries but is ineffective at passivating numerous defects in silicon solar cells such as the boron-oxygen complex, responsible for light-induced degradation in p-type Czochralski silicon. This difficulty is due to the need to first form the boron-oxygen defect and also due to atomic hydrogen naturally occupying low-mobility and low-reactivity charge states. However, these challenges can be overcome using advanced hydrogenation processes incorporating excess carrier generation from illumination or current injection that increase the concentration of the highly mobile and reactive neutral charge state. As a result, after fast firing, additional low-temperature advanced hydrogenation processes incorporating illumination can be implemented to enable the passivation of difficult defects like the boron-oxygen complex. With the implementation of such processes for industrial silicon solar cells, efficiency improvements of 1.1% absolute can be obtained.
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