The production of polymers from renewable materials has arisen increasing interest because of the environmental impacts caused by conventional processes. In this context, the present manuscript investigates the step-growth polymerization of poly(ethylene 2,5-furandicarboxylate), PEF, a furanic polyester with structural similarity to poly(ethylene terephthalate), PET, using ethylene glycol (EG), and 2,5-furandicarboxylic acid (FDCA) as monomers. The polymerization is performed in two steps: direct esterification of EG and FDCA under continuous nitrogen flow, followed by the transesterification of produced diesters and oligomers under reduced pressure. In order to do that, experiments were performed at distinct reaction temperatures and using different nitrogen flow rates. Based on the obtained experimental data, a mathematical model was built and model parameters were estimated to allow for appropriate description of available data. The obtained results indicate that the rates of polymerization are highly limited by mass transfer and removal of reaction byproducts. POLYM. ENG. SCI.,
The residence time distributions (RTDs) of continuous solution copolymerization tank reactors connected in series are evaluated experimentally to analyze features related to the fluid dynamics of this class of reactors. For this purpose, tracer step experiments are carried out in lab‐scale polymerization tank reactors to provide experimental data for analysis of the quality of mixing and evaluate associated macromixing effects. Besides, mathematical models are developed to describe the RTD data obtained experimentally. Based on a compartmental approach, perfect mixing tanks, tanks with stagnant zones, tanks with crossflow, and tanks in series with backflow models were proposed. Particularly, the analysis of the available experimental data and of mathematical models indicate that the flow features of these systems are strongly associated with the established degree of mixing, presenting significant non‐ideal flow behavior, usually neglected in most modeling and experimental studies.
The
present work discusses the mathematical modeling and the control
design of the steam reforming of natural gas. The developed model
comprises a set of differential and algebraic equations, based on
energy and mass balances for reactions performed in a fixed catalyst
bed reactor, where natural gas and water are transformed mainly into
a mixture of hydrogen and carbon oxides. Normally, after removal of
hydrogen and purification of the output stream, the residual gas can
be also directed to the furnace to provide heat to the reactor. This
is a common practice in industrial sites in order to minimize losses.
As the global reactions are exothermic, the reactor temperature may
reach prohibitive high values, leading to coke formation and catalyst
deactivation. For this reason, a control scheme is proposed to account
for regulation of the reactor outlet temperature, using residual and
fuel gas streams as manipulated variables, allowing the analysis of
effect of several process variables in reactor performance. The obtained
results indicate that the proposed mathematical model can accurately
represent the steam reforming process and that the proposed control
scheme can allow for efficient operation of the reactor, even when
the residual gas stream is not sufficient to reach the desired operation
temperature.
The use of laccases applied in bioremediation processes has been increasingly studied, given the urgent need to overcome the environmental problems caused by emerging contaminants. It is known that immobilized enzymes have better operational stability under reaction conditions, allowing for greater applicability. However, given the lack of commercially available immobilized laccases, the search for immobilization materials and methods continues to gain effort. The use of polyacrylonitrile (PAN) to immobilize enzymes has been investigated since it is a low-cost material and can be modified and functionalized to well interact with the enzyme. This polymer can be used with different morphologies such as fibers, beads, and coreshell, presenting as an easily applicable alternative. This review presents the missing link between polymer and enzyme through an overview of PAN's current use as support for laccase immobilization and polymer functionalization methods, considering the importance of immobilized laccases in several industrial sectors.
Polycondensation polymers are normally produced through bulk and solution polymerization processes, which are characterized by significant mass and heat transfer constraints and difficult polymer purification (when prepared in solution). Therefore, it is desirable to develop industrial processes that can circumvent some of these limitations. Recently, a suspension polycondensation process has been developed, rendering the industrial process simpler and enabling the manufacture of polycondensation polymer microparticles. For this reason, the present work builds a phenomenological model to describe the analyzed suspension polycondensation reactions and estimate the model parameters required to simulate poly(butylene succinate) suspension polycondensations. It is shown that both the suspending medium and the reaction conditions can affect the mass transfer resistance for removal of water and that mass transfer rate coefficients are controlled mainly by reaction temperature and solubility of water in the suspending medium, leading to higher mass transfer rates when polymerizations are carried out in soybean oil (when compared to paraffin) at higher temperatures.
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