Purpose -Innovation is a key source of competitiveness in the knowledge economy, and continuous improvement (CI) is a key element of such corporate pursuit. The purpose of this paper is to explore links to prevalent shop floor conditions which support or prohibit the effective realisation of CI. Lean is a globally competitive standard for product assembly of discreet parts. Successful Lean application is conditioned by an evolutionary problem-solving ability of the rank and file. This is in itself contingent on employee involvement in improvement programs and the implementation of appropriate practices. But the challenge of operating innovative Lean systems lacks statistically valid guidance. Design/methodology/approach -This empirical study is based on 294 worker responses from 12 manufacturing sites in four industry sectors. Findings -The study identifies particular practices that impact employee participation in improvement activities and their performance outcomes. Process suggestions are driven by a combination of difficult working conditions that the workers seek to improve and team-based work. However, for suggestions on product improvements, significant practices are worker favorable industrial relations and human resource practices. Research limitations/implications -To test work practices, work practice variables were measured with single items, trading lower measurement reliability for increased scope. Also, there is a moderate sample size, if addressed by selecting sites with a variety of practices. Practical implications -The results indicate that the main business benefit is in enhanced product quality through process, rather than product, improvements, suggesting that management should pursue worker involvement on continuous process improvements, and employ designated design teams for product improvements. Originality/value -The paper empirically identifies the relationship between particular work practices and product and process improvement in a Lean setting.
A major challenge of today’s society is to make large urban centres more sustainable. Improving the energy efficiency of the various infrastructures that make up cities is one aspect being considered when improving their sustainability, with Wastewater Treatment Plants (WWTPs) being one of them. Consequently, this study aims to conceive, tune, and evaluate a set of candidate deep learning models with the goal being to forecast the energy consumption of a WWTP, following a recursive multi-step approach. Three distinct types of models were experimented, in particular, Long Short-Term Memory networks (LSTMs), Gated Recurrent Units (GRUs), and uni-dimensional Convolutional Neural Networks (CNNs). Uni- and multi-variate settings were evaluated, as well as different methods for handling outliers. Promising forecasting results were obtained by CNN-based models, being this difference statistically significant when compared to LSTMs and GRUs, with the best model presenting an approximate overall error of 630 kWh when on a multi-variate setting. Finally, to overcome the problem of data scarcity in WWTPs, transfer learning processes were implemented, with promising results being achieved when using a pre-trained uni-variate CNN model, with the overall error reducing to 325 kWh.
The X-ray free-electron lasers that became available during the last decade, like the European XFEL (EuXFEL), place high demands on their instrumentation. Especially at low photon energies below 1 keV, detectors with high sensitivity, and consequently low noise and high quantum efficiency, are required to enable facility users to fully exploit the scientific potential of the photon source. A 1-Megapixel pnCCD detector with a 1024 × 1024 pixel format has been installed and commissioned for imaging applications at the Nano-Sized Quantum System (NQS) station of the Small Quantum System (SQS) instrument at EuXFEL. The instrument is currently operating in the energy range between 0.5 and 3 keV and the NQS station is designed for investigations of the interaction of intense FEL pulses with clusters, nano-particles and small bio-molecules, by combining photo-ion and photo-electron spectroscopy with coherent diffraction imaging techniques. The core of the imaging detector is a pn-type charge coupled device (pnCCD) with a pixel pitch of 75 µm × 75 µm. Depending on the experimental scenario, the pnCCD enables imaging of single photons thanks to its very low electronic noise of 3 e− and high quantum efficiency. Here an overview on the EuXFEL pnCCD detector and the results from the commissioning and first user operation at the SQS experiment in June 2019 are presented. The detailed descriptions of the detector design and capabilities, its implementation at EuXFEL both mechanically and from the controls side as well as important data correction steps aim to provide useful background for users planning and analyzing experiments at EuXFEL and may serve as a benchmark for comparing and planning future endstations at other FELs.
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