The use of lasers in the processing of solar cell structures has been known for many years both for c-Si and thin-film solar technologies. The maturity of the laser technology, the increase in scale of solar module production and the pressures to drive down cost of ownership and increase cell efficiencies have all contributed to the adoption of laser processes in industrial manufacturing. Today laser systems are the tool of choice in thin-film module manufacturing both for scribing the cell interconnects and for the module edge isolation. For c-Si solar cells the primary laser application today is edge isolation and this is well-established in industrial production of most types of waferbased cells. Other laser processes are used in the production of advanced high-efficiency c-Si cell designs such as laser grooved buried contacts, emitter wrap-through or metal wrap-through interconnects, selective emitters and laser fired contacts. In the mission of the solar industry to reduce the cost of electricity generation there are increasing opportunities for laser processing to contribute to the goal of low cost of ownership in industrial manufacturing through improved module efficiencies, higher throughput and reduced process costs.
The emerging fabrication techniques for transparent materials such as glass and crystal that use focused ultra-short laser pulses will be reviewed from the viewpoint of functionalities of the products to be integrated into a future photonic system. The devices include waveguide and waveguide couplers, mirrors and lenses, filters and holograms. The future photonic system may consist of many functional subsystems which are connected through transparent gates or windows. Welding technique may play an important role for this system integration. The welding technique for transparent materials using ultra-short laser pulses will also be reviewed along with applications to hermetic sealing. The author presents experimental results on the temperature dynamics. The author will also discuss on an idea connecting the relaxation of internal stress and the high index change and a role of the void and its motion in the fabrication process. The bright near future and challenges of the glass processing techniques with ultrafast lasers will briefly be touched on.
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